1. Construction:
   • The furnace is composed of five main components: the furnace shell, furnace lining, electric control system, heating elements (resistance wires), and the crucible. Each component is designed for durability and efficient heat distribution.
2. Operating Principle:
   • This crucible-based furnace uses resistance heating elements to generate heat, which is radiated uniformly to melt and hold zinc or other materials. The metal is placed in a crucible, which is then heated evenly for effective melting and temperature control.

Design Features:

1. Capacity: The standard furnace has a 500kg capacity, but can be customized to suit specific requirements.
2. Melting Rate: The furnace is capable of melting at a rate of 200kg per hour, providing efficient performance for high-volume operations.
3. Process Temperature: The working temperature range is 730°C to 780°C, ideal for melting zinc and other low-melting-point alloys.
4. Compatibility: The furnace is designed to work with 550-800T die-casting machines, ensuring smooth integration into existing production lines.

Structural Design:

1. Melting Furnace: The furnace consists of a melting chamber, crucible, heating elements, a furnace cover lifting mechanism, and an automatic temperature control system.
2. Heating System: Utilizes resistance wires for uniform heating, ensuring consistent melting performance.
3. Automation: The furnace is equipped with an automatic temperature control system, providing precise and stable temperature management for optimal melting and holding.

The Zinc Melting Furnace is ideal for manufacturers focused on efficiency, precision, and metal quality, particularly in industries requiring zinc and other low-melting-point alloys. This system can also be integrated with a casting platform and other specialized equipment to create a comprehensive metal casting setup.

Why Choose an Induction Melting Furnace?

Unmatched Energy Efficiency

Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!

Superior Metal Quality

Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.

Faster Melting Time

Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.