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Crucible For Metal Casting High Temperature Resistance

Short Description:

When it comes to metal casting, having the right crucible can make all the difference in achieving flawless results. A crucible for metal casting is engineered to handle intense heat, melt metals smoothly, and stand up to the rigors of a foundry environment. Whether you’re working with aluminum, copper, or precious metals like gold and silver, the right crucible ensures a seamless and efficient melting process.


Product Detail

FAQ

Product Tags

Faster Heat Conduction · Longer Service Life

Premium Thermal Shock Resistant Graphite Crucible

PRODUCT FEATURES

Rapid Melting

High thermal conductivity graphite material improves thermal efficiency by 30%, significantly reducing melting time.

graphite crucibles
graphite crucbiles

Superior Thermal Shock Resistance

Resin-bonded technology withstands rapid heating and cooling, allowing direct charging without cracking.

Exceptional Durability

High mechanical strength resists physical impact and chemical erosion for a longer service life.

grapthite crucibles

TECHNICAL SPECIFICATIONS

 

Graphite / % 41.49
SiC / % 45.16
B/C / % 4.85
Al₂O₃ / % 8.50
Bulk density / g·cm⁻³ 2.20
Apparent porosity / % 10.8
Crushing strength/ MPa (25℃) 28.4
Modulus of rupture/ MPa (25℃) 9.5
Fire resistance temperature/ ℃ >1680
Thermal shock resistance / Times 100

 

No Model H OD BD
RA100 100# 380 330 205
RA200H400 180# 400 400 230
RA200 200# 450 410 230
RA300 300# 450 450 230
RA350 349# 590 460 230
RA350H510 345# 510 460 230
RA400 400# 600 530 310
RA500 500# 660 530 310
RA600 501# 700 530 310
RA800 650# 800 570 330
RR351 351# 650 420 230

 

PROCESS FLOW

Precision Formulation

1. Precision Formulation

High-purity graphite + premium silicon carbide + proprietary binding agent.

.

Isostatic Pressing

2.Isostatic Pressing

Density up to 2.2g/cm³ | Wall thickness tolerance ±0.3m

.

High-Temperature Sintering

3.High-Temperature Sintering

SiC particle recrystallization forming 3D network structure

.

Rigorous Quality Inspection

5. Rigorous Quality Inspection

Unique tracking code for full lifecycle traceability

.

Surface Enhancement

4.  Surface Enhancement

Anti-oxidation coating → 3× improved corrosion resistance

.

Safety Packaging

6. Safety Packaging

Shock-absorbent layer + Moisture barrier + Reinforced casing

.

PRODUCT APPLICATION

Suitable for most non-ferrous metals

melting aluminium

Melt Aluminium

melting copper

Melt Copper

melting gold

Melt Gold

WHY CHOOSE US

Material:

Our Cylindrical Crucible is crafted from isostatically pressed silicon carbide graphite, a material that offers exceptional high-temperature resistance and excellent thermal conductivity, making it an essential tool for industrial smelting applications.

  1. Silicon Carbide (SiC): Silicon carbide is known for its extreme hardness and excellent resistance to wear and corrosion. It can withstand high-temperature chemical reactions, offering superior stability even under thermal stress, which reduces the risk of cracking during sudden temperature changes.
  2. Natural Graphite: Natural graphite delivers exceptional thermal conductivity, ensuring rapid and uniform heat distribution throughout the crucible. Unlike traditional clay-based graphite crucibles, our cylindrical crucible uses high-purity natural graphite, which improves heat transfer efficiency and reduces energy consumption.
  3. Isostatic Pressing Technology: The crucible is formed using advanced isostatic pressing, ensuring uniform density with no internal or external defects. This technology enhances the strength and crack resistance of the crucible, extending its durability in high-temperature environments.

Performance:

  1. Superior Thermal Conductivity: The Cylindrical Crucible is made from high thermal conductivity materials that allow for rapid and even heat distribution. This enhances the efficiency of the smelting process while reducing energy consumption. Compared to conventional crucibles, thermal conductivity is improved by 15%-20%, leading to significant fuel savings and faster production cycles.
  2. Excellent Corrosion Resistance: Our silicon carbide graphite crucibles are highly resistant to the corrosive effects of molten metals and chemicals, ensuring the stability and longevity of the crucible during prolonged use. This makes them ideal for smelting aluminum, copper, and various metal alloys, reducing maintenance and replacement frequency.
  3. Extended Service Life: With its high-density and high-strength structure, the lifespan of our cylindrical crucible is 2 to 5 times longer than traditional clay graphite crucibles. The superior resistance to cracking and wear extends operational life, lowering downtime and replacement costs.
  4. High Oxidation Resistance: A specially formulated material composition effectively prevents oxidation of the graphite, minimizing degradation at high temperatures and further extending the crucible's life.
  5. Superior Mechanical Strength: Thanks to the isostatic pressing process, the crucible boasts exceptional mechanical strength, retaining its shape and durability in high-temperature environments. This makes it ideal for smelting processes requiring high pressure and mechanical stability.

Product Advantages:

  • Material Benefits: The use of natural graphite and silicon carbide ensures high thermal conductivity and corrosion resistance, providing lasting performance in harsh, high-temperature environments.
  • High-Density Structure: Isostatic pressing technology eliminates internal voids and cracks, significantly improving the crucible’s durability and strength during extended use.
  • High-Temperature Stability: Capable of withstanding temperatures up to 1700°C, this crucible is ideal for various smelting and casting processes involving metals and alloys.
  • Energy Efficiency: Its superior heat transfer properties reduce fuel consumption, while the environmentally friendly material minimizes pollution and waste.

Choosing our high-performance Cylindrical Crucible will not only enhance your smelting efficiency but also reduce energy consumption, extend equipment lifespan, and lower maintenance costs, ultimately improving production efficiency.Crucibles play a critical role in metal casting, ensuring smooth and efficient melting processes. We offer crucibles for metal casting engineered using isostatic pressing technology to meet the high-performance demands of industrial foundries. Isostatic pressing allows for the production of crucibles with uniform density and superior structural integrity, making them ideal for high-temperature and heavy-duty casting applications.

These results illustrate the outstanding quality of our crucibles, which not only meet but exceed the standard parameters expected in the casting industry. The higher temperature resistance and carbon content provide better performance in high-temperature applications, while lower apparent porosity ensures higher mechanical strength.

Choosing the Right Crucible for Your Metal Casting Proces

Our crucibles are offered in two primary types: graphite clay crucibles and silicon carbide graphite crucibles. Here’s how to choose the right crucible for your metal casting process:

  1. Graphite Clay Crucibles: Suitable for low to medium-temperature applications like casting copper or precious metals. These crucibles provide excellent heat retention and are cost-effective.
  2. Silicon Carbide Graphite Crucibles: Best for high-temperature casting, especially for non-ferrous metals like aluminum. With faster heat transfer, these crucibles offer enhanced thermal shock resistance and corrosion resistance, making them ideal for more demanding applications.

Crucibles for Metal Casting

With over 15 years of experience in the crucible manufacturing industry, our company is known for producing high-quality metal casting crucibles using state-of-the-art production processes. We specialize in both graphite clay crucibles and silicon carbide graphite crucibles, catering to diverse industrial needs worldwide.

Our isostatic pressing technology ensures the highest level of quality, delivering crucibles that are not only durable but also competitively priced. We proudly export our products to countries such as Vietnam, Thailand, Malaysia, Indonesia, and Pakistan, where our crucibles are recognized for their superior performance compared to international brands.

Selecting the right crucible for metal casting is critical to ensuring optimal efficiency and productivity in your foundry operations. With isostatic pressed crucibles, you get top-notch durability, thermal resistance, and cost-effectiveness. Our extensive experience and commitment to quality make us a trusted supplier for foundries around the world.

Contact us today to learn more about how our metal casting crucibles can enhance your production process. Let us help you find the perfect crucible solution tailored to your specific needs.

graphite crucibles

FAQS

Q1: Can The Crucible Cover reduce energy costs?
A: Absolutely! It reduces heat loss, cutting energy consumption by up to 30%.

Q2: What furnaces are compatible?
A: It’s versatile—suitable for induction, gas, and electric furnaces.

Q3: Is graphite silicon carbide safe for high temperatures?
A: Yes. Its thermal and chemical stability makes it perfect for extreme conditions.

 Q4: How to prevent crucible cracking?

Never charge cold material into a hot crucible (max ΔT < 400°C).

Cooling rate after melting < 200°C/hour.

Use dedicated crucible tongs (avoid mechanical impact).

Q5: How to prevent crucible cracking?

Never charge cold material into a hot crucible (max ΔT < 400°C).

Cooling rate after melting < 200°C/hour.

Use dedicated crucible tongs (avoid mechanical impact).

Q6: What is the minimum order quantity (MOQ)?

Standard Models: 1 piece (samples available).

Custom Designs: 10 pieces (CAD drawings required).

Q7:How can we guarantee quality?

We guarantee quality through our process of always creating a pre-production sample before mass production and conducting a final inspection before shipment.

 Q8:What is your production capacity and delivery time?

Our production capacity and delivery time depend on the specific products and quantities ordered. We work closely with our customers to understand their needs and provide them with accurate delivery estimates.

 Q9:Is there a minimum purchase requirement I need to meet when ordering your products?

Our MOQ depends on the product, feel free to contact us for more.

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