Aluminium induction melting furnace
1. Key Features of Aluminium Melting Induction Furnace
| Feature | Details |
|---|---|
| Melting Efficiency | Up to 95% - significantly higher than traditional electric furnaces |
| Energy Consumption | 350 kWh/ton of aluminum (energy savings up to 30%) |
| Cooling System | Air cooling - eliminates the need for a water cooling system |
| Tilt Mechanism | Available in both manual and motorized options |
| Temperature Control | Precise PID control for stable heating |
| Variable Frequency Start | Reduces impact on the power grid and prolongs furnace lifespan |
2. How Does Electromagnetic Resonance Technology Work?
Our Aluminium Induction Melting Furnace utilizes electromagnetic resonance technology, where electric energy is converted directly into heat. This technology, unlike traditional conductive or convective heating, skips intermediate energy loss stages, achieving over 90% energy conversion efficiency.
- Direct and Instant Heating: Energy is rapidly transferred into the crucible, creating even heat distribution.
- Reduced Energy Wastage: Electromagnetic resonance ensures that only the metal is heated, reducing unnecessary thermal dissipation.
Think of it as plugging into pure efficiency—no waiting for slow thermal conduction.
3. Enhanced Efficiency and Energy Savings
For buyers prioritizing efficiency, our induction furnace saves costs at every turn. For instance:
- Aluminum Melting Efficiency: 350 kWh per ton, reducing costs by up to 30%.
- Fast Melting Speeds: Direct induction means faster melting cycles, improving overall productivity.
Looking to speed up production without raising costs? This furnace might be your best investment.
4. Parameter table
|
Aluminum capacity |
Power |
Melting time |
Outer diameter |
Input voltage |
Input frequency |
Operating temperature |
Cooling method |
|
130 KG |
30 KW |
2 H |
1 M |
380V |
50-60 HZ |
20~1000 ℃ |
Air cooling |
|
200 KG |
40 KW |
2 H |
1.1 M |
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|
300 KG |
60 KW |
2.5 H |
1.2 M |
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|
400 KG |
80 KW |
2.5 H |
1.3 M |
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|
500 KG |
100 KW |
2.5 H |
1.4 M |
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|
600 KG |
120 KW |
2.5 H |
1.5 M |
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|
800 KG |
160 KW |
2.5 H |
1.6 M |
||||
|
1000 KG |
200 KW |
3 H |
1.8 M |
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|
1500 KG |
300 KW |
3 H |
2 M |
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|
2000 KG |
400 KW |
3 H |
2.5 M |
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|
2500 KG |
450 KW |
4 H |
3 M |
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|
3000 KG |
500 KW |
4 H |
3.5 M
|
5. Advanced Temperature Control with PID
Worried about precision? Our PID temperature control system monitors and adjusts temperatures to maintain consistency. This feature benefits industries needing fine temperature control with minimal fluctuation—ideal for aluminum melting where precision matters.
- Real-Time Monitoring: The system collects data and adjusts heating output automatically.
- Precision Tolerance: ±1-2°C, reducing scrap rates and improving quality control.
6. Quick Start with Variable Frequency Protection
Traditional furnaces suffer from high current surges upon startup. Our furnace incorporates variable frequency technology to smoothen this initial surge, which:
- Reduces power grid impact
- Extends furnace life by minimizing wear and tear during startup
It’s not just about efficiency; it’s about longevity and reliability.
7. Extended Crucible Life for Better ROI
Uniform heat distribution through electromagnetic resonance helps prevent thermal stress and extends crucible life by over 50%. This translates into fewer replacements, less downtime, and better ROI.
8. FAQ: What Professional Buyers Need to Know
- How energy-efficient is the furnace?
This furnace operates at up to 95% efficiency, making it one of the most cost-effective solutions on the market. - Can it handle both small and large capacities?
Absolutely. We offer models with aluminum capacities from 130 kg to 3000 kg. - Is maintenance complex?
Not at all! Our air-cooled system reduces maintenance needs, and we provide a maintenance guide upon purchase. - What if I need a custom solution?
We specialize in custom industrial furnaces tailored to your specific needs, from installation requirements to process adjustments.
9. Why Choose Us?
We prioritize quality, efficiency, and exceptional customer service. With our extensive experience in the metal casting industry, we deliver products that balance innovation with practicality. Our commitment to rigorous quality standards and timely support has earned us a strong reputation worldwide.
Looking for a furnace that guarantees efficiency, durability, and cost savings? Contact us today to discuss how our Aluminium Melting Induction Furnace can meet your needs and exceed your expectations.
Invest in the future of aluminum melting—choose Our for reliable, efficient, and high-performance induction furnaces.
