500KG Aluminium induction melting furnace for Aluminum Processing
Technical Parameter
Power Range: 0-500KW adjustable
Melting Speed: 2.5-3 hours/per furnace
Temperature Range: 0-1200℃
Cooling System: Air-cooled, zero water consumption
|
Aluminium Capacity |
Power |
|
130 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
400 KG |
80 KW |
|
500 KG |
100 KW |
|
600 KG |
120 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1500 KG |
300 KW |
|
2000 KG |
400 KW |
|
2500 KG |
450 KW |
|
3000 KG |
500 KW |
|
Copper Capacity |
Power |
|
150 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
350 KG |
80 KW |
|
500 KG |
100 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1200 KG |
220 KW |
|
1400 KG |
240 KW |
|
1600 KG |
260 KW |
|
1800 KG |
280 KW |
|
Zinc Capacity |
Power |
|
300 KG |
30 KW |
|
350 KG |
40 KW |
|
500 KG |
60 KW |
|
800 KG |
80 KW |
|
1000 KG |
100 KW |
|
1200 KG |
110 KW |
|
1400 KG |
120 KW |
|
1600 KG |
140 KW |
|
1800 KG |
160 KW |
Product Functions
Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
Overheat protection: Auto shutdown extends coil life by 30%
Advantages of High-Frequency Induction Furnaces
High-Frequency Eddy Current Heating
- High-frequency electromagnetic induction directly generates eddy currents in metals
- Energy conversion efficiency >98%, no resistive heat loss
Self-Heating Crucible Technology
- Electromagnetic field heats the crucible directly
- Crucible lifespan ↑30%, maintenance costs ↓50%
PLC Intelligent Temperature Control
- PID algorithm + multi-layer protection
- Prevents metal overheating
Smart Power Management
- Soft-start protects power grid
- Auto frequency conversion saves 15-20% energy
- Solar-compatible
Applications
Customer Pain Points
Resistance Furnace vs. Our High-Frequency Induction Furnace
| Features | Traditional Problems | Our Solution |
| Crucible Efficiency | Carbon buildup slows melting | Self-heating crucible maintains efficiency |
| Heating Element | Replace every 3-6 months | Copper coil lasts years |
| Energy Costs | 15-20% annual increase | 20% more efficient than resistance furnaces |
.
.
Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace
| Feature | Medium-Frequency Furnace | Our Solutions |
| Cooling System | Relies on complex water cooling, high maintenance | Air cooling system, low maintenance |
| Temperature Control | Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation | Auto-adjusts power near target temp to prevent overburning |
| Energy Efficiency | High energy consumption, electricity costs dominate | Saves 30% electric energy |
| Ease of Operation | Requires skilled workers for manual control | Fully automated PLC, one-touch operation, no skill dependency |
Installation Guide
20-minute quick installation with complete support for seamless production setup
Why Choose Us
Lower Operating Costs
The induction furnace’s low maintenance requirement and long lifespan reduce the need for frequent repairs and replacements, unlike traditional electric arc furnaces. Less maintenance means reduced operational downtime and lower service costs. Who doesn't want to save on overhead?
Longer Lifespan
An induction furnace is built to last. Due to its advanced design and efficient operation, it outlasts many traditional furnaces. This durability means your investment pays off in the long run.
Why Choose an Induction Melting Furnace?
Unmatched Energy Efficiency
Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!
Superior Metal Quality
Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.
Faster Melting Time
Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.
1.Key Features of Aluminium Melting Induction Furnace
| Feature | Details |
|---|---|
| Melting Efficiency | Up to 95% - significantly higher than traditional electric furnaces |
| Energy Consumption | 350 kWh/ton of aluminum (energy savings up to 30%) |
| Cooling System | Air cooling - eliminates the need for a water cooling system |
| Tilt Mechanism | Available in both manual and motorized options |
| Temperature Control | Precise PID control for stable heating |
| Variable Frequency Start | Reduces impact on the power grid and prolongs furnace lifespan |
2. How Does Electromagnetic Resonance Technology Work?
Our Aluminium Induction Melting Furnace utilizes electromagnetic resonance technology, where electric energy is converted directly into heat. This technology, unlike traditional conductive or convective heating, skips intermediate energy loss stages, achieving over 90% energy conversion efficiency.
Direct and Instant Heating: Energy is rapidly transferred into the crucible, creating even heat distribution.
Reduced Energy Wastage: Electromagnetic resonance ensures that only the metal is heated, reducing unnecessary thermal dissipation.
Think of it as plugging into pure efficiency—no waiting for slow thermal conduction.
3. Enhanced Efficiency and Energy Savings
For buyers prioritizing efficiency, our induction furnace saves costs at every turn. For instance:
- Aluminum Melting Efficiency: 350 kWh per ton, reducing costs by up to 30%.
- Fast Melting Speeds: Direct induction means faster melting cycles, improving overall productivity.
Looking to speed up production without raising costs? This furnace might be your best investment.
4. Parameter table
|
Aluminum capacity |
Power |
Melting time |
Outer diameter |
Input voltage |
Input frequency |
Operating temperature |
Cooling method |
|
130 KG |
30 KW |
2 H |
1 M |
380V |
50-60 HZ |
20~1000 ℃ |
Air cooling |
|
200 KG |
40 KW |
2 H |
1.1 M |
||||
|
300 KG |
60 KW |
2.5 H |
1.2 M |
||||
|
400 KG |
80 KW |
2.5 H |
1.3 M |
||||
|
500 KG |
100 KW |
2.5 H |
1.4 M |
||||
|
600 KG |
120 KW |
2.5 H |
1.5 M |
||||
|
800 KG |
160 KW |
2.5 H |
1.6 M |
||||
|
1000 KG |
200 KW |
3 H |
1.8 M |
||||
|
1500 KG |
300 KW |
3 H |
2 M |
||||
|
2000 KG |
400 KW |
3 H |
2.5 M |
||||
|
2500 KG |
450 KW |
4 H |
3 M |
||||
|
3000 KG |
500 KW |
4 H |
3.5 M
|
5. Advanced Temperature Control with PID
Worried about precision? Our PID temperature control system monitors and adjusts temperatures to maintain consistency. This feature benefits industries needing fine temperature control with minimal fluctuation—ideal for aluminum melting where precision matters.
Real-Time Monitoring: The system collects data and adjusts heating output automatically.
Precision Tolerance: ±1-2°C, reducing scrap rates and improving quality control.
6. Quick Start with Variable Frequency Protection
Traditional furnaces suffer from high current surges upon startup. Our furnace incorporates variable frequency technology to smoothen this initial surge, which:
Reduces power grid impact
Extends furnace life by minimizing wear and tear during startup
It’s not just about efficiency; it’s about longevity and reliability.
7. Extended Crucible Life for Better ROI
Uniform heat distribution through electromagnetic resonance helps prevent thermal stress and extends crucible life by over 50%. This translates into fewer replacements, less downtime, and better ROI.
Why Choose Us?
We prioritize quality, efficiency, and exceptional customer service. With our extensive experience in the metal casting industry, we deliver products that balance innovation with practicality. Our commitment to rigorous quality standards and timely support has earned us a strong reputation worldwide.
Looking for a furnace that guarantees efficiency, durability, and cost savings? Contact us today to discuss how our Aluminium Melting Induction Furnace can meet your needs and exceed your expectations.
Invest in the future of aluminum melting—choose Our for reliable, efficient, and high-performance induction furnaces.
Frequently Asked Questions
Q1: How much energy can I save with an induction melting furnace?
Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.
Q2: Is an induction melting furnace easy to maintain?
Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.
Q3: What types of metals can be melted using an induction furnace?
Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.
Q4: Can I customize my induction furnace?
Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.
Q5:How energy-efficient is the furnace?
This furnace operates at up to 95% efficiency, making it one of the most cost-effective solutions on the market.
Q6:Can it handle both small and large capacities?
Absolutely. We offer models with aluminum capacities from 130 kg to 3000 kg.
Q7:Is maintenance complex?
Not at all! Our air-cooled system reduces maintenance needs, and we provide a maintenance guide upon purchase.
Q8:What if I need a custom solution?
We specialize in custom industrial furnaces tailored to your specific needs, from installation requirements to process adjustments.
Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.
