400KG Electric Melting Furnace for Brass Casting
Technical Parameter
Power Range: 0-500KW adjustable
Melting Speed: 2.5-3 hours/per furnace
Temperature Range: 0-1200℃
Cooling System: Air-cooled, zero water consumption
|
Aluminium Capacity |
Power |
|
130 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
400 KG |
80 KW |
|
500 KG |
100 KW |
|
600 KG |
120 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1500 KG |
300 KW |
|
2000 KG |
400 KW |
|
2500 KG |
450 KW |
|
3000 KG |
500 KW |
|
Copper Capacity |
Power |
|
150 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
350 KG |
80 KW |
|
500 KG |
100 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1200 KG |
220 KW |
|
1400 KG |
240 KW |
|
1600 KG |
260 KW |
|
1800 KG |
280 KW |
|
Zinc Capacity |
Power |
|
300 KG |
30 KW |
|
350 KG |
40 KW |
|
500 KG |
60 KW |
|
800 KG |
80 KW |
|
1000 KG |
100 KW |
|
1200 KG |
110 KW |
|
1400 KG |
120 KW |
|
1600 KG |
140 KW |
|
1800 KG |
160 KW |
Product Functions
Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
Overheat protection: Auto shutdown extends coil life by 30%
Advantages of High-Frequency Induction Furnaces
High-Frequency Eddy Current Heating
- High-frequency electromagnetic induction directly generates eddy currents in metals
- Energy conversion efficiency >98%, no resistive heat loss
Self-Heating Crucible Technology
- Electromagnetic field heats the crucible directly
- Crucible lifespan ↑30%, maintenance costs ↓50%
PLC Intelligent Temperature Control
- PID algorithm + multi-layer protection
- Prevents metal overheating
Smart Power Management
- Soft-start protects power grid
- Auto frequency conversion saves 15-20% energy
- Solar-compatible
Applications
Customer Pain Points
Resistance Furnace vs. Our High-Frequency Induction Furnace
| Features | Traditional Problems | Our Solution |
| Crucible Efficiency | Carbon buildup slows melting | Self-heating crucible maintains efficiency |
| Heating Element | Replace every 3-6 months | Copper coil lasts years |
| Energy Costs | 15-20% annual increase | 20% more efficient than resistance furnaces |
.
.
Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace
| Feature | Medium-Frequency Furnace | Our Solutions |
| Cooling System | Relies on complex water cooling, high maintenance | Air cooling system, low maintenance |
| Temperature Control | Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation | Auto-adjusts power near target temp to prevent overburning |
| Energy Efficiency | High energy consumption, electricity costs dominate | Saves 30% electric energy |
| Ease of Operation | Requires skilled workers for manual control | Fully automated PLC, one-touch operation, no skill dependency |
Installation Guide
20-minute quick installation with complete support for seamless production setup
Why Choose Us
Lower Operating Costs
The induction furnace’s low maintenance requirement and long lifespan reduce the need for frequent repairs and replacements, unlike traditional electric arc furnaces. Less maintenance means reduced operational downtime and lower service costs. Who doesn't want to save on overhead?
Longer Lifespan
An induction furnace is built to last. Due to its advanced design and efficient operation, it outlasts many traditional furnaces. This durability means your investment pays off in the long run.
Why Choose an Induction Melting Furnace?
Unmatched Energy Efficiency
Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!
Superior Metal Quality
Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.
Faster Melting Time
Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.
Key Features of Electric Melting Furnace
| Feature | Description |
|---|---|
| Electromagnetic Induction Resonance | Through electromagnetic resonance, energy is converted directly into heat, minimizing intermediate losses and achieving over 90% energy efficiency. |
| PID Temperature Control | Our PID system continuously monitors the furnace temperature and adjusts heating output to maintain stable, precise temperatures. |
| Variable Frequency Startup | Reduces startup impact on the power grid, enhancing the longevity of both equipment and electrical systems. |
| Fast Heating | Eddy currents directly heat the crucible, achieving rapid temperature increase without intermediary heat transfer. |
| Extended Crucible Lifespan | Uniform heat distribution minimizes thermal stress, increasing crucible lifespan by over 50%. |
| Automation and Ease of Use | One-touch operation, automated timing, and temperature control improve efficiency, reducing operational error and labor requirements. |
Product Advantages
- Superior Energy Efficiency
Leveraging induction heating, this furnace ensures minimal energy waste and lower operational costs. Imagine the power savings when melting metals at optimal energy rates! - Air Cooling System
Unlike traditional systems requiring complex water cooling, our air-cooled design eliminates water management concerns, making installation easier, safer, and less expensive. - Low Maintenance with High Automation
Our Electric Melting Furnace is engineered with high automation and self-regulating controls, offering seamless and efficient operation. It requires minimal user intervention and has an accessible design for easy maintenance. - Enhanced Heating Speed
Heating is accelerated by electromagnetic eddy currents, bypassing intermediate transfer methods to deliver immediate heat directly to the crucible—saving time and increasing productivity.
Applications
This Electric Melting Furnace is ideal for industries working with non-ferrous metals, such as copper, aluminum, and gold, where precise temperature control and high efficiency are essential. With its advanced cooling and automation capabilities, it’s particularly suited to environments that demand reliability and reduced downtime.
|
Aluminum capacity |
Power |
Melting time |
Outer diameter |
Input voltage |
Input frequency |
Operating temperature |
Cooling method |
|
130 KG |
30 KW |
2 H |
1 M |
380V |
50-60 HZ |
20~1000 ℃ |
Air cooling |
|
200 KG |
40 KW |
2 H |
1.1 M |
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|
300 KG |
60 KW |
2.5 H |
1.2 M |
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|
400 KG |
80 KW |
2.5 H |
1.3 M |
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|
500 KG |
100 KW |
2.5 H |
1.4 M |
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|
600 KG |
120 KW |
2.5 H |
1.5 M |
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|
800 KG |
160 KW |
2.5 H |
1.6 M |
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|
1000 KG |
200 KW |
3 H |
1.8 M |
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|
1500 KG |
300 KW |
3 H |
2 M |
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|
2000 KG |
400 KW |
3 H |
2.5 M |
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|
2500 KG |
450 KW |
4 H |
3 M |
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|
3000 KG |
500 KW |
4 H |
3.5 M |
Frequently Asked Questions
Q1: How much energy can I save with an induction melting furnace?
Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.
Q2: Is an induction melting furnace easy to maintain?
Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.
Q3: What types of metals can be melted using an induction furnace?
Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.
Q4: Can I customize my induction furnace?
Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.
Q5: How much energy does it take to melt one ton of copper?
Only 300 kWh is required to melt one ton of copper, making this furnace highly energy-efficient for large-scale operations.
Q6: Is a water-cooling system necessary?
No, our furnace is equipped with a robust air-cooling system, eliminating the need for water cooling and simplifying installation.
Q7: Can I customize the power supply?
Absolutely. We offer power supply customization to match your specific voltage and frequency requirements.
Q8: What payment terms are available?
Our terms include a 40% down payment and the remaining 60% due before delivery, typically through T/T transactions.
Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.
