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Industrial metal melting furnace for Scrap aluminum recycling

Short Description:

In the world of metal melting, efficiency and reliability are non-negotiable. The Industrial Metal Melting Furnace is built for fast, energy-efficient performance, perfect for high-demand environments. Imagine melting aluminum with just 350 kWh per ton or copper with 300 kWh per ton—that’s a massive 30% energy saving compared to traditional furnaces! This furnace doesn’t just melt metal; it powers productivity, cuts costs, and extends operational life with a crucible lifespan of more than 5 years.


  • FOB Price: US $0.5 - 9,999 / Piece
  • Min.Order Quantity: 100 Piece/Pieces
  • Supply Ability: 10000 Piece/Pieces per Month
  • Product Detail

    FAQ

    Product Tags

    High-Efficiency Melting for Zinc/Aluminum/Copper

    ✅ 30% Power Savings | ✅ ≥90% Thermal Efficiency | ✅ Zero Maintenance

    Technical Parameter

    Power Range: 0-500KW adjustable

    Melting Speed: 2.5-3 hours/per furnace

    Temperature Range: 0-1200℃

    Cooling System: Air-cooled, zero water consumption

    Aluminium Capacity

     Power    

    130 KG

    30 KW

    200 KG

    40 KW

    300 KG

    60 KW

    400 KG

    80 KW

    500 KG

    100 KW

    600 KG

    120 KW

    800 KG

    160 KW

    1000 KG

    200 KW

    1500 KG

    300 KW

    2000 KG

    400 KW

    2500 KG

    450 KW

    3000 KG

    500 KW

     

    Copper Capacity

       Power    

    150 KG

    30 KW

    200 KG

    40 KW

    300 KG

    60 KW

    350 KG

    80 KW

    500 KG

    100 KW

    800 KG

    160 KW

    1000 KG

    200 KW

    1200 KG

    220 KW

    1400 KG

    240 KW

    1600 KG

    260 KW

    1800 KG

    280 KW

     

    Zinc Capacity

    Power    

    300 KG

    30 KW

    350 KG

    40 KW

    500 KG

    60 KW

    800 KG

    80 KW

    1000 KG

    100 KW

    1200 KG

    110 KW

    1400 KG

    120 KW

    1600 KG

    140 KW

    1800 KG

    160 KW

     

    Product Functions

    Preset temperatures & timed start: Save costs with off-peak operation
    Soft-start & frequency conversion: Automatic power adjustment
     Overheat protection: Auto shutdown extends coil life by 30%

    Advantages of High-Frequency Induction Furnaces

    High-Frequency Eddy Current Heating

    • High-frequency electromagnetic induction directly generates eddy currents in metals
    • Energy conversion efficiency >98%, no resistive heat loss

     

    Self-Heating Crucible Technology

    • Electromagnetic field heats the crucible directly
    • Crucible lifespan ↑30%, maintenance costs ↓50%

     

    PLC Intelligent Temperature Control

    • PID algorithm + multi-layer protection
    • Prevents metal overheating

     

    Smart Power Management

    • Soft-start  protects power grid
    • Auto frequency conversion saves 15-20% energy
    • Solar-compatible 

     

    Applications

    Die Casting Factory

    Die Casting of   

    Zinc/Aluminum/Brass

    Casting and Foundry Factory

    Casting of Zinc/Aluminum/Brass/Copper

    Scrap Metal Recycling Factory

    Recycle of Zinc/Aluminum/Brass/Copper

    Customer Pain Points

    Resistance Furnace vs. Our High-Frequency Induction Furnace

    Features Traditional Problems Our Solution
    Crucible Efficiency Carbon buildup slows melting Self-heating crucible maintains efficiency
    Heating Element Replace every 3-6 months   Copper coil lasts years
    Energy Costs 15-20% annual increase 20% more efficient than resistance furnaces

    .

    .

    Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace

    Feature Medium-Frequency Furnace Our Solutions
    Cooling System Relies on complex water cooling, high maintenance Air cooling system, low maintenance
    Temperature Control Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation Auto-adjusts power near target temp to prevent overburning
    Energy Efficiency High energy consumption, electricity costs dominate Saves 30% electric energy
    Ease of Operation Requires skilled workers for manual control Fully automated PLC, one-touch operation, no skill dependency

    Installation Guide

    20-minute quick installation with complete support for seamless production setup

    Why Choose Us

    Lower Operating Costs

    The induction furnace’s low maintenance requirement and long lifespan reduce the need for frequent repairs and replacements, unlike traditional electric arc furnaces. Less maintenance means reduced operational downtime and lower service costs. Who doesn't want to save on overhead?

    Longer Lifespan

    An induction furnace is built to last. Due to its advanced design and efficient operation, it outlasts many traditional furnaces. This durability means your investment pays off in the long run.

    Why Choose an Induction Melting Furnace?

    Unmatched Energy Efficiency

    Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!

    Superior Metal Quality

    Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.

    Faster Melting Time

    Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.

     

    We preserve increasing and perfecting our solutions and service. At the same time, we function actively to do research and growth for Industrial metal melting furnace, They're durable modeling and promoting effectively all over the world. Under no circumstances disappearing major functions in a quick time, it's a should for you of excellent good quality. Guided by the principle of "Prudence, Efficiency, Union and Innovation. the company make a terrific efforts to expand its international trade, raise its company profit and raise its export scale. We're confident that we are going to possess a vibrant prospect and to be distributed all over the world within the years to come.

    Product Features:

    • Efficient Energy Use: Melt aluminum with 350 kWh/ton or copper with 300 kWh/ton, slashing energy consumption by up to 30%.
    • Durable Design: Crucible service life exceeds 5 years, offering long-lasting performance in harsh conditions.
    • Fast Melting Speed: Quick melting times ensure higher throughput and optimized production cycles.
    • Integrated Melting Body & Control Cabinet: Seamless integration ensures smooth operation and easy control, allowing operators to manage both power and performance.

    Applications:

    • Aluminum and Copper Melting: Designed for industries where speed and energy efficiency are critical for large-scale production.
    • Foundries: Ideal for melting various non-ferrous metals, including aluminum and copper, with precision and minimal downtime.
    • Metal Recycling Plants: Perfect for facilities focused on recycling metal scrap with cost-effective and energy-efficient processes.

    Product Advantages:

    • Energy Efficiency: Save up to 30% on energy, reducing operational costs while increasing production capacity.
    • Extended Service Life: With a crucible designed to last more than 5 years, maintenance costs are kept to a minimum.
    • High Productivity: Fast melting speeds allow for quick turnaround, helping you keep pace with demand.
    • Low Operating Costs: With energy savings, reduced downtime, and long-lasting components, this furnace delivers exceptional value over its lifetime.

    For businesses in metal melting, this industrial furnace combines energy efficiency, speed, and durability into a complete solution that drives performance and profitability.

    Frequently Asked Questions

    Q1: How much energy can I save with an induction melting furnace?

    Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.

    Q2: Is an induction melting furnace easy to maintain?

    Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.

    Q3: What types of metals can be melted using an induction furnace?

    Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.

    Q4: Can I customize my induction furnace?

    Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.

    Q5:Can you adapt your furnace to local conditions or do you only supply standard products?
    We offer custom industrial electric furnace designed to meet the specific needs of each customer and process. We considered unique installation locations, access situations, application requirements, and supply and data interfaces. We will offer you a effective solution in 24 hours. So just feel free to contact us, no matter you are looking for a standard product or a solution.

    Q6:How do I request warranty service after warranty ?
    Simply contact our customer service team to request warranty service, We'll be happy to provide a service call and provide you with a cost estimate for any repairs or maintenance needed.

    Q7:What maintenance requirements for the induction furnace?
    Our induction furnaces have fewer moving parts than traditional furnaces, which means they require less maintenance. However, regular checks and maintenance are still necessary to ensure optimal performance and longevity. After delivery, we will provide a maintenance list, and the logistics department will remind you of the maintenance regularly.

    Our Team
    No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.


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