Industrial metal melting furnace for Scrap aluminum recycling
Technical Parameter
Power Range: 0-500KW adjustable
Melting Speed: 2.5-3 hours/per furnace
Temperature Range: 0-1200℃
Cooling System: Air-cooled, zero water consumption
Aluminium Capacity |
Power |
130 KG |
30 KW |
200 KG |
40 KW |
300 KG |
60 KW |
400 KG |
80 KW |
500 KG |
100 KW |
600 KG |
120 KW |
800 KG |
160 KW |
1000 KG |
200 KW |
1500 KG |
300 KW |
2000 KG |
400 KW |
2500 KG |
450 KW |
3000 KG |
500 KW |
Copper Capacity |
Power |
150 KG |
30 KW |
200 KG |
40 KW |
300 KG |
60 KW |
350 KG |
80 KW |
500 KG |
100 KW |
800 KG |
160 KW |
1000 KG |
200 KW |
1200 KG |
220 KW |
1400 KG |
240 KW |
1600 KG |
260 KW |
1800 KG |
280 KW |
Zinc Capacity |
Power |
300 KG |
30 KW |
350 KG |
40 KW |
500 KG |
60 KW |
800 KG |
80 KW |
1000 KG |
100 KW |
1200 KG |
110 KW |
1400 KG |
120 KW |
1600 KG |
140 KW |
1800 KG |
160 KW |
Product Functions
Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
Overheat protection: Auto shutdown extends coil life by 30%
Advantages of High-Frequency Induction Furnaces
High-Frequency Eddy Current Heating
- High-frequency electromagnetic induction directly generates eddy currents in metals
- Energy conversion efficiency >98%, no resistive heat loss
Self-Heating Crucible Technology
- Electromagnetic field heats the crucible directly
- Crucible lifespan ↑30%, maintenance costs ↓50%
PLC Intelligent Temperature Control
- PID algorithm + multi-layer protection
- Prevents metal overheating
Smart Power Management
- Soft-start protects power grid
- Auto frequency conversion saves 15-20% energy
- Solar-compatible
Applications
Customer Pain Points
Resistance Furnace vs. Our High-Frequency Induction Furnace
Features | Traditional Problems | Our Solution |
Crucible Efficiency | Carbon buildup slows melting | Self-heating crucible maintains efficiency |
Heating Element | Replace every 3-6 months | Copper coil lasts years |
Energy Costs | 15-20% annual increase | 20% more efficient than resistance furnaces |
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Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace
Feature | Medium-Frequency Furnace | Our Solutions |
Cooling System | Relies on complex water cooling, high maintenance | Air cooling system, low maintenance |
Temperature Control | Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation | Auto-adjusts power near target temp to prevent overburning |
Energy Efficiency | High energy consumption, electricity costs dominate | Saves 30% electric energy |
Ease of Operation | Requires skilled workers for manual control | Fully automated PLC, one-touch operation, no skill dependency |
Installation Guide
20-minute quick installation with complete support for seamless production setup
Why Choose Us
Lower Operating Costs
The induction furnace’s low maintenance requirement and long lifespan reduce the need for frequent repairs and replacements, unlike traditional electric arc furnaces. Less maintenance means reduced operational downtime and lower service costs. Who doesn't want to save on overhead?
Longer Lifespan
An induction furnace is built to last. Due to its advanced design and efficient operation, it outlasts many traditional furnaces. This durability means your investment pays off in the long run.
Why Choose an Induction Melting Furnace?
Unmatched Energy Efficiency
Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!
Superior Metal Quality
Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.
Faster Melting Time
Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.
We preserve increasing and perfecting our solutions and service. At the same time, we function actively to do research and growth for Industrial metal melting furnace, They're durable modeling and promoting effectively all over the world. Under no circumstances disappearing major functions in a quick time, it's a should for you of excellent good quality. Guided by the principle of "Prudence, Efficiency, Union and Innovation. the company make a terrific efforts to expand its international trade, raise its company profit and raise its export scale. We're confident that we are going to possess a vibrant prospect and to be distributed all over the world within the years to come.
Product Features:
- Efficient Energy Use: Melt aluminum with 350 kWh/ton or copper with 300 kWh/ton, slashing energy consumption by up to 30%.
- Durable Design: Crucible service life exceeds 5 years, offering long-lasting performance in harsh conditions.
- Fast Melting Speed: Quick melting times ensure higher throughput and optimized production cycles.
- Integrated Melting Body & Control Cabinet: Seamless integration ensures smooth operation and easy control, allowing operators to manage both power and performance.
Applications:
- Aluminum and Copper Melting: Designed for industries where speed and energy efficiency are critical for large-scale production.
- Foundries: Ideal for melting various non-ferrous metals, including aluminum and copper, with precision and minimal downtime.
- Metal Recycling Plants: Perfect for facilities focused on recycling metal scrap with cost-effective and energy-efficient processes.
Product Advantages:
- Energy Efficiency: Save up to 30% on energy, reducing operational costs while increasing production capacity.
- Extended Service Life: With a crucible designed to last more than 5 years, maintenance costs are kept to a minimum.
- High Productivity: Fast melting speeds allow for quick turnaround, helping you keep pace with demand.
- Low Operating Costs: With energy savings, reduced downtime, and long-lasting components, this furnace delivers exceptional value over its lifetime.
For businesses in metal melting, this industrial furnace combines energy efficiency, speed, and durability into a complete solution that drives performance and profitability.
Frequently Asked Questions
Q1: How much energy can I save with an induction melting furnace?
Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.
Q2: Is an induction melting furnace easy to maintain?
Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.
Q3: What types of metals can be melted using an induction furnace?
Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.
Q4: Can I customize my induction furnace?
Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.
Q5:Can you adapt your furnace to local conditions or do you only supply standard products?
We offer custom industrial electric furnace designed to meet the specific needs of each customer and process. We considered unique installation locations, access situations, application requirements, and supply and data interfaces. We will offer you a effective solution in 24 hours. So just feel free to contact us, no matter you are looking for a standard product or a solution.
Q6:How do I request warranty service after warranty ?
Simply contact our customer service team to request warranty service, We'll be happy to provide a service call and provide you with a cost estimate for any repairs or maintenance needed.
Q7:What maintenance requirements for the induction furnace?
Our induction furnaces have fewer moving parts than traditional furnaces, which means they require less maintenance. However, regular checks and maintenance are still necessary to ensure optimal performance and longevity. After delivery, we will provide a maintenance list, and the logistics department will remind you of the maintenance regularly.

Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.