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Silicon Carbide Rotor for Aluminum Degasser

Short Description:

Our Graphite Rotor is engineered for maximum durability and efficiency, offering up to 300% longer life than standard rotors. It guarantees superior performance and significantly reduces maintenance costs.


Product Detail

FAQ

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Specialized Materials for Superior Performance

Our graphite rotors last 3* longer than standard graphite products

High Temperature Resistance

Withstands up to 1200°C

Advanced Surface Treatment

Supper Oxidation & Corrosion Resistant 

Extended of Service Lifespan

3 times longer than normal graphite

What is a Graphite Rotor?

A Graphite Rotor is an essential component used in aluminum alloy smelting for gas injection. It disperses inert gases like nitrogen or argon into the molten aluminum, effectively removing impurities such as oxides and non-metallic inclusions. The rotor's precision design ensures high-speed rotation, which helps the gas bubbles uniformly distribute through the melt, improving metal quality and reducing slag.

Key Features of the Graphite Rotor

  1. Extended Lifespan: Our rotors last between 7000 to 10,000 minutes, significantly outperforming traditional options that last only 3000 to 4000 minutes.
  2. High Corrosion Resistance: The rotor's premium graphite material resists corrosion from molten aluminum, ensuring the purity of the melt.
  3. Efficient Bubble Dispersion: The rotor's high-speed rotation ensures even gas distribution, optimizing the purification process and enhancing metal quality.
  4. Cost-Effective Operation: With longer service life and reduced gas consumption, the graphite rotor lowers operating costs and minimizes downtime for rotor replacement.
  5. Precision Manufacturing: Each rotor is custom-designed according to client specifications, ensuring perfect balance, high-speed stability, and smooth operation in the molten aluminum bath.

Ready to upgrade your smelting process? Contact us today for a custom solution!

How We Customize Your Graphite Rotor

Customization Aspects Details
Material Selection High-quality graphite tailored for thermal conductivity, corrosion resistance, and more.
Design and Dimensions Custom-designed according to size, shape, and specific application requirements.
Processing Techniques Precise cutting, milling, drilling, grinding for accuracy.
Surface Treatment Polishing and coating for enhanced smoothness and corrosion resistance.
Quality Testing Stringent testing for dimensional accuracy, chemical properties, and more.
Packaging and Transportation Shockproof, moisture-proof packaging to protect during shipment.

 

Technical Specifications

Parameter Specification
Max Temp 1200°C (2192°F)
Density ≥1.78 g/cm³
Gas Efficiency 30% higher dispersion
Standard Sizes Ø80mm-Ø300mm (Customizable) 

Applications

zinc melting

Zinc Industry

Removes oxides and impurities from molten zinc
Ensures clean zinc coating on steel
Improves fluidity and reduces porosity

Aluminum Smelting

Aluminum Smelting

Eliminates hydrogen (↓ blistering in final products)
Reduces slag/Al₂O₃ content
Grain Refinement Enhances mechanical properties

Aluminum Die-Casting

Aluminum Die Casting

Avoids contaminant introduction
Cleaner aluminum reduces mold erosion
Minimizes die lines and cold shuts

Why Choose Our Graphite Rotor?

 Our Graphite Rotors are tested and proven in the market, recognized for their durability and superior performance compared to international brands. Our rotors can achieve over two and a half months of service life in online degassing operations in aluminum smelting, significantly outperforming competitors in similar working conditions.

degassing machine rotor

Globally Proven Performance

Validated in BYD's Gigacasting Production Line

degassing machine rotor

Patented Anti-Oxidation Tech

Imported coating for 5x longer service life

degassing machine rotor

Precision Engineered

 CNC-machined for perfect balance

Frequently Asked Questions

Need help? Be sure to visit our support forums for answers to your questions!

1. How long does it take to get a quotation?
2. What shipping options are available?

We offer shipping terms such as FOB, CFR, CIF, and EXW. Airfreight and express delivery options are also available.

3. How is the product packaged?

We use robust wooden boxes or customize the packaging according to your requirements to ensure safe delivery.

4. How to install the rotor?

Pre-heat to 300°C before immersion (video guide available)

 

5.Maintenance tips?

Clean with nitrogen after each use – Never water-cool!

6. Lead time for customs?

7 days for standards, 15 days for reinforced versions

7.What’s the MOQ?

1 piece for prototypes; bulk discounts for 10+ units.

Ready to get started? Contact us today for a free quote!

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