180KW Electric Copper Melting Furnace for casting 800KG Brass
Technical Parameter
Power Range: 0-500KW adjustable
Melting Speed: 2.5-3 hours/per furnace
Temperature Range: 0-1200℃
Cooling System: Air-cooled, zero water consumption
|
Aluminium Capacity |
Power |
|
130 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
400 KG |
80 KW |
|
500 KG |
100 KW |
|
600 KG |
120 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1500 KG |
300 KW |
|
2000 KG |
400 KW |
|
2500 KG |
450 KW |
|
3000 KG |
500 KW |
|
Copper Capacity |
Power |
|
150 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
350 KG |
80 KW |
|
500 KG |
100 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1200 KG |
220 KW |
|
1400 KG |
240 KW |
|
1600 KG |
260 KW |
|
1800 KG |
280 KW |
|
Zinc Capacity |
Power |
|
300 KG |
30 KW |
|
350 KG |
40 KW |
|
500 KG |
60 KW |
|
800 KG |
80 KW |
|
1000 KG |
100 KW |
|
1200 KG |
110 KW |
|
1400 KG |
120 KW |
|
1600 KG |
140 KW |
|
1800 KG |
160 KW |
Product Functions
Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
Overheat protection: Auto shutdown extends coil life by 30%
Advantages of High-Frequency Induction Furnaces
High-Frequency Eddy Current Heating
- High-frequency electromagnetic induction directly generates eddy currents in metals
- Energy conversion efficiency >98%, no resistive heat loss
Self-Heating Crucible Technology
- Electromagnetic field heats the crucible directly
- Crucible lifespan ↑30%, maintenance costs ↓50%
PLC Intelligent Temperature Control
- PID algorithm + multi-layer protection
- Prevents metal overheating
Smart Power Management
- Soft-start protects power grid
- Auto frequency conversion saves 15-20% energy
- Solar-compatible
Applications
Customer Pain Points
Resistance Furnace vs. Our High-Frequency Induction Furnace
| Features | Traditional Problems | Our Solution |
| Crucible Efficiency | Carbon buildup slows melting | Self-heating crucible maintains efficiency |
| Heating Element | Replace every 3-6 months | Copper coil lasts years |
| Energy Costs | 15-20% annual increase | 20% more efficient than resistance furnaces |
.
.
Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace
| Feature | Medium-Frequency Furnace | Our Solutions |
| Cooling System | Relies on complex water cooling, high maintenance | Air cooling system, low maintenance |
| Temperature Control | Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation | Auto-adjusts power near target temp to prevent overburning |
| Energy Efficiency | High energy consumption, electricity costs dominate | Saves 30% electric energy |
| Ease of Operation | Requires skilled workers for manual control | Fully automated PLC, one-touch operation, no skill dependency |
Installation Guide
20-minute quick installation with complete support for seamless production setup
Why Choose Us
Lower Operating Costs
The induction furnace’s low maintenance requirement and long lifespan reduce the need for frequent repairs and replacements, unlike traditional electric arc furnaces. Less maintenance means reduced operational downtime and lower service costs. Who doesn't want to save on overhead?
Longer Lifespan
An induction furnace is built to last. Due to its advanced design and efficient operation, it outlasts many traditional furnaces. This durability means your investment pays off in the long run.
Core Technology: Electromagnetic Resonance Heating
What is Electromagnetic Resonance Heating?
At the heart of our Electric Copper Melting Furnace lies cutting-edge electromagnetic resonance heating. Unlike traditional methods, which rely on conduction and convection, this technology directly converts electrical energy into heat with minimal loss. With over 90% energy efficiency, this method ensures faster, uniform heating and superior energy utilization.
Why Choose Resonance Heating for Metal Casting?
This advanced heating method is perfect for melting high-density metals like copper, ensuring a smooth melt while reducing energy costs. And it’s not just for copper – the furnace performs equally well with aluminum, requiring only 350 kWh to melt a ton.
Precision Temperature Control with PID System
Maintaining temperature accuracy is crucial for high-quality casting. Our PID control system automatically adjusts heating power to ensure a stable temperature within a tight range. By constantly comparing furnace temperature with the target setting, the PID system achieves temperature accuracy within ±1-2°C. This precision helps reduce casting defects, ensuring consistent product quality across large production runs.
Energy Efficiency and Cooling System
One of the standout features of our Electric Copper Melting Furnace is its energy-efficient design.
| Metal | Energy Consumption per Ton | Cooling System |
|---|---|---|
| Copper | 300 kWh | Air Cooling |
| Aluminum | 350 kWh | Air Cooling |
Why Air Cooling?
Traditional furnaces often require a water cooling system, which can complicate installation and increase maintenance. Our furnace, however, utilizes air cooling technology, making installation simpler and reducing long-term operational costs. This system is designed to keep your operation streamlined, efficient, and hassle-free.
Versatile Tilting Options
This furnace also offers flexibility in material handling with electric and manual tilting mechanisms. The electric tilting feature allows for precise control, making it ideal for high-volume production, while the manual option provides a cost-effective alternative for smaller setups. Choose the tilting method that best suits your operation's scale and complexity.
Key Product Specifications
| Capacity (kg) | Power (kW) | Melting Time (hours) | Cooling Method | Input Voltage (V) | Frequency (Hz) |
|---|---|---|---|---|---|
| 130 | 30 | 2 | Air Cooling | 380 | 50-60 |
| 300 | 60 | 2.5 | Air Cooling | 380 | 50-60 |
| 1000 | 200 | 3 | Air Cooling | 380 | 50-60 |
| 2000 | 400 | 3 | Air Cooling | 380 | 50-60 |
|
Aluminum capacity |
Power |
Melting time |
Outer diameter |
Input voltage |
Input frequency |
Operating temperature |
Cooling method |
|
130 KG |
30 KW |
2 H |
1 M |
380V |
50-60 HZ |
20~1000 ℃ |
Air cooling |
|
200 KG |
40 KW |
2 H |
1.1 M |
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|
300 KG |
60 KW |
2.5 H |
1.2 M |
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|
400 KG |
80 KW |
2.5 H |
1.3 M |
||||
|
500 KG |
100 KW |
2.5 H |
1.4 M |
||||
|
600 KG |
120 KW |
2.5 H |
1.5 M |
||||
|
800 KG |
160 KW |
2.5 H |
1.6 M |
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|
1000 KG |
200 KW |
3 H |
1.8 M |
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|
1500 KG |
300 KW |
3 H |
2 M |
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|
2000 KG |
400 KW |
3 H |
2.5 M |
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|
2500 KG |
450 KW |
4 H |
3 M |
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|
3000 KG |
500 KW |
4 H |
3.5 M |
Why Choose Our Electric Copper Melting Furnace?
- Efficiency: With up to 90-95% melting efficiency, our furnace saves you energy, cutting costs by as much as 30% compared to traditional methods.
- Uniform Heating: Ensures better metal consistency, reducing porosity and enhancing product quality.
- Speed: Production times are significantly faster, making it ideal for high-demand operations.
- Low Maintenance: The air cooling system and reduced moving parts mean lower upkeep and fewer interruptions.
- Customizable Solutions: We tailor our designs to meet specific customer needs, ensuring seamless integration with your facility.
Why Partner with Us?
With years of experience in the metal casting industry, our company combines trusted quality and reliable service with a commitment to innovation. We proudly serve customers worldwide and provide OEM options for well-known brands. Each furnace undergoes rigorous quality checks, ensuring a robust product ready to meet demanding industrial requirements.
Ready to upgrade your melting process? Contact us today and discover how our Electric Copper Melting Furnace can transform your operation.
Why Choose an Induction Melting Furnace?
Unmatched Energy Efficiency
Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!
Superior Metal Quality
Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.
Faster Melting Time
Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.
Frequently Asked Questions
Q1: How much energy can I save with an induction melting furnace?
Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.
Q2: Is an induction melting furnace easy to maintain?
Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.
Q3: What types of metals can be melted using an induction furnace?
Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.
Q4: Can I customize my induction furnace?
Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.
Q5:Can I customize the furnace to my requirements?
Absolutely. We understand that each facility is unique. Our team will work with you to adapt the furnace to your specific needs, whether that involves installation location, space constraints, or production capacity.
Q6: How does this furnace’s maintenance compare to traditional models?
Our design minimizes moving parts, meaning less wear and fewer repairs. We also offer a comprehensive maintenance guide, and our support team can assist with regular maintenance reminders.
Q7:What if I need warranty service after the warranty period?
Simply reach out to our customer service team. We provide extended support and can offer cost-effective solutions for any repairs or maintenance needed after the initial warranty period.
Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.







