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180KW Electric Copper Melting Furnace for casting 800KG Brass

Short Description:

Looking for an Electric Copper Melting Furnace that combines efficiency, precision, and low operational costs? Our furnace, designed for optimal copper and aluminum melting, boasts advanced features like electromagnetic resonance heating and air cooling technology. With the ability to melt one ton of copper using just 300 kWh of electricity, this furnace is a game-changer in energy efficiency for industrial metal casting.


  • FOB Price: US $0.5 - 9,999 / Piece
  • Min.Order Quantity: 100 Piece/Pieces
  • Supply Ability: 10000 Piece/Pieces per Month
  • Product Detail

    FAQ

    Product Tags

    High-Efficiency Melting for Zinc/Aluminum/Copper

    ✅ 30% Power Savings | ✅ ≥90% Thermal Efficiency | ✅ Zero Maintenance

    Technical Parameter

    Power Range: 0-500KW adjustable

    Melting Speed: 2.5-3 hours/per furnace

    Temperature Range: 0-1200℃

    Cooling System: Air-cooled, zero water consumption

    Aluminium Capacity

     Power    

    130 KG

    30 KW

    200 KG

    40 KW

    300 KG

    60 KW

    400 KG

    80 KW

    500 KG

    100 KW

    600 KG

    120 KW

    800 KG

    160 KW

    1000 KG

    200 KW

    1500 KG

    300 KW

    2000 KG

    400 KW

    2500 KG

    450 KW

    3000 KG

    500 KW

     

    Copper Capacity

       Power    

    150 KG

    30 KW

    200 KG

    40 KW

    300 KG

    60 KW

    350 KG

    80 KW

    500 KG

    100 KW

    800 KG

    160 KW

    1000 KG

    200 KW

    1200 KG

    220 KW

    1400 KG

    240 KW

    1600 KG

    260 KW

    1800 KG

    280 KW

     

    Zinc Capacity

    Power    

    300 KG

    30 KW

    350 KG

    40 KW

    500 KG

    60 KW

    800 KG

    80 KW

    1000 KG

    100 KW

    1200 KG

    110 KW

    1400 KG

    120 KW

    1600 KG

    140 KW

    1800 KG

    160 KW

     

    Product Functions

    Preset temperatures & timed start: Save costs with off-peak operation
    Soft-start & frequency conversion: Automatic power adjustment
     Overheat protection: Auto shutdown extends coil life by 30%

    Advantages of High-Frequency Induction Furnaces

    High-Frequency Eddy Current Heating

    • High-frequency electromagnetic induction directly generates eddy currents in metals
    • Energy conversion efficiency >98%, no resistive heat loss

     

    Self-Heating Crucible Technology

    • Electromagnetic field heats the crucible directly
    • Crucible lifespan ↑30%, maintenance costs ↓50%

     

    PLC Intelligent Temperature Control

    • PID algorithm + multi-layer protection
    • Prevents metal overheating

     

    Smart Power Management

    • Soft-start  protects power grid
    • Auto frequency conversion saves 15-20% energy
    • Solar-compatible 

     

    Applications

    Die Casting Factory

    Die Casting of   

    Zinc/Aluminum/Brass

    Casting and Foundry Factory

    Casting of Zinc/Aluminum/Brass/Copper

    Scrap Metal Recycling Factory

    Recycle of Zinc/Aluminum/Brass/Copper

    Customer Pain Points

    Resistance Furnace vs. Our High-Frequency Induction Furnace

    Features Traditional Problems Our Solution
    Crucible Efficiency Carbon buildup slows melting Self-heating crucible maintains efficiency
    Heating Element Replace every 3-6 months   Copper coil lasts years
    Energy Costs 15-20% annual increase 20% more efficient than resistance furnaces

    .

    .

    Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace

    Feature Medium-Frequency Furnace Our Solutions
    Cooling System Relies on complex water cooling, high maintenance Air cooling system, low maintenance
    Temperature Control Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation Auto-adjusts power near target temp to prevent overburning
    Energy Efficiency High energy consumption, electricity costs dominate Saves 30% electric energy
    Ease of Operation Requires skilled workers for manual control Fully automated PLC, one-touch operation, no skill dependency

    Installation Guide

    20-minute quick installation with complete support for seamless production setup

    Why Choose Us

    Lower Operating Costs

    The induction furnace’s low maintenance requirement and long lifespan reduce the need for frequent repairs and replacements, unlike traditional electric arc furnaces. Less maintenance means reduced operational downtime and lower service costs. Who doesn't want to save on overhead?

    Longer Lifespan

    An induction furnace is built to last. Due to its advanced design and efficient operation, it outlasts many traditional furnaces. This durability means your investment pays off in the long run.

    Core Technology: Electromagnetic Resonance Heating

    What is Electromagnetic Resonance Heating?

    At the heart of our Electric Copper Melting Furnace lies cutting-edge electromagnetic resonance heating. Unlike traditional methods, which rely on conduction and convection, this technology directly converts electrical energy into heat with minimal loss. With over 90% energy efficiency, this method ensures faster, uniform heating and superior energy utilization.

    Why Choose Resonance Heating for Metal Casting?

    This advanced heating method is perfect for melting high-density metals like copper, ensuring a smooth melt while reducing energy costs. And it’s not just for copper – the furnace performs equally well with aluminum, requiring only 350 kWh to melt a ton.

     

    Precision Temperature Control with PID System

    Maintaining temperature accuracy is crucial for high-quality casting. Our PID control system automatically adjusts heating power to ensure a stable temperature within a tight range. By constantly comparing furnace temperature with the target setting, the PID system achieves temperature accuracy within ±1-2°C. This precision helps reduce casting defects, ensuring consistent product quality across large production runs.

    Energy Efficiency and Cooling System

    One of the standout features of our Electric Copper Melting Furnace is its energy-efficient design.

    Metal Energy Consumption per Ton Cooling System
    Copper 300 kWh Air Cooling
    Aluminum 350 kWh Air Cooling

     

    Why Air Cooling?
    Traditional furnaces often require a water cooling system, which can complicate installation and increase maintenance. Our furnace, however, utilizes air cooling technology, making installation simpler and reducing long-term operational costs. This system is designed to keep your operation streamlined, efficient, and hassle-free.

     Versatile Tilting Options

     This furnace also offers flexibility in material handling with electric and manual tilting mechanisms. The electric tilting feature allows for precise control, making it ideal for high-volume production, while the manual option provides a cost-effective alternative for smaller setups. Choose the tilting method that best suits your operation's scale and complexity.

    Key Product Specifications

    Capacity (kg) Power (kW) Melting Time (hours) Cooling Method Input Voltage (V) Frequency (Hz)
    130 30 2 Air Cooling 380 50-60
    300 60 2.5 Air Cooling 380 50-60
    1000 200 3 Air Cooling 380 50-60
    2000 400 3 Air Cooling 380 50-60

     

    Aluminum capacity

    Power

    Melting time

    Outer diameter

    Input voltage

    Input frequency

    Operating temperature

    Cooling method

    130 KG

    30 KW

    2 H

    1 M

    380V

    50-60 HZ

    20~1000 ℃

    Air cooling

    200 KG

    40 KW

    2 H

    1.1 M

    300 KG

    60 KW

    2.5 H

    1.2 M

    400 KG

    80 KW

    2.5 H

    1.3 M

    500 KG

    100 KW

    2.5 H

    1.4 M

    600 KG

    120 KW

    2.5 H

    1.5 M

    800 KG

    160 KW

    2.5 H

    1.6 M

    1000 KG

    200 KW

    3 H

    1.8 M

    1500 KG

    300 KW

    3 H

    2 M

    2000 KG

    400 KW

    3 H

    2.5 M

    2500 KG

    450 KW

    4 H

    3 M

    3000 KG

    500 KW

    4 H

    3.5 M

     

    Why Choose Our Electric Copper Melting Furnace?

    1. Efficiency: With up to 90-95% melting efficiency, our furnace saves you energy, cutting costs by as much as 30% compared to traditional methods.
    2. Uniform Heating: Ensures better metal consistency, reducing porosity and enhancing product quality.
    3. Speed: Production times are significantly faster, making it ideal for high-demand operations.
    4. Low Maintenance: The air cooling system and reduced moving parts mean lower upkeep and fewer interruptions.
    5. Customizable Solutions: We tailor our designs to meet specific customer needs, ensuring seamless integration with your facility.

    Why Partner with Us?

    With years of experience in the metal casting industry, our company combines trusted quality and reliable service with a commitment to innovation. We proudly serve customers worldwide and provide OEM options for well-known brands. Each furnace undergoes rigorous quality checks, ensuring a robust product ready to meet demanding industrial requirements.

    Ready to upgrade your melting process? Contact us today and discover how our Electric Copper Melting Furnace can transform your operation.

    Why Choose an Induction Melting Furnace?

    Unmatched Energy Efficiency

    Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!

    Superior Metal Quality

    Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.

    Faster Melting Time

    Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.

     

    Frequently Asked Questions

    Q1: How much energy can I save with an induction melting furnace?

    Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.

    Q2: Is an induction melting furnace easy to maintain?

    Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.

    Q3: What types of metals can be melted using an induction furnace?

    Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.

    Q4: Can I customize my induction furnace?

    Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.

    Q5:Can I customize the furnace to my requirements?
    Absolutely. We understand that each facility is unique. Our team will work with you to adapt the furnace to your specific needs, whether that involves installation location, space constraints, or production capacity.

    Q6: How does this furnace’s maintenance compare to traditional models?
    Our design minimizes moving parts, meaning less wear and fewer repairs. We also offer a comprehensive maintenance guide, and our support team can assist with regular maintenance reminders.

    Q7:What if I need warranty service after the warranty period?
    Simply reach out to our customer service team. We provide extended support and can offer cost-effective solutions for any repairs or maintenance needed after the initial warranty period.

    Our Team
    No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.


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