500KG Aluminum Induction Melting Furnace 100KW
Technical Parameter
Power Range: 0-500KW adjustable
Melting Speed: 2.5-3 hours/per furnace
Temperature Range: 0-1200℃
Cooling System: Air-cooled, zero water consumption
|
Aluminium Capacity |
Power |
|
130 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
400 KG |
80 KW |
|
500 KG |
100 KW |
|
600 KG |
120 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1500 KG |
300 KW |
|
2000 KG |
400 KW |
|
2500 KG |
450 KW |
|
3000 KG |
500 KW |
|
Copper Capacity |
Power |
|
150 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
350 KG |
80 KW |
|
500 KG |
100 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1200 KG |
220 KW |
|
1400 KG |
240 KW |
|
1600 KG |
260 KW |
|
1800 KG |
280 KW |
|
Zinc Capacity |
Power |
|
300 KG |
30 KW |
|
350 KG |
40 KW |
|
500 KG |
60 KW |
|
800 KG |
80 KW |
|
1000 KG |
100 KW |
|
1200 KG |
110 KW |
|
1400 KG |
120 KW |
|
1600 KG |
140 KW |
|
1800 KG |
160 KW |
Product Functions
Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
Overheat protection: Auto shutdown extends coil life by 30%
Advantages of High-Frequency Induction Furnaces
High-Frequency Eddy Current Heating
- High-frequency electromagnetic induction directly generates eddy currents in metals
- Energy conversion efficiency >98%, no resistive heat loss
Self-Heating Crucible Technology
- Electromagnetic field heats the crucible directly
- Crucible lifespan ↑30%, maintenance costs ↓50%
PLC Intelligent Temperature Control
- PID algorithm + multi-layer protection
- Prevents metal overheating
Smart Power Management
- Soft-start protects power grid
- Auto frequency conversion saves 15-20% energy
- Solar-compatible
Applications
Customer Pain Points
Resistance Furnace vs. Our High-Frequency Induction Furnace
| Features | Traditional Problems | Our Solution |
| Crucible Efficiency | Carbon buildup slows melting | Self-heating crucible maintains efficiency |
| Heating Element | Replace every 3-6 months | Copper coil lasts years |
| Energy Costs | 15-20% annual increase | 20% more efficient than resistance furnaces |
.
.
Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace
| Feature | Medium-Frequency Furnace | Our Solutions |
| Cooling System | Relies on complex water cooling, high maintenance | Air cooling system, low maintenance |
| Temperature Control | Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation | Auto-adjusts power near target temp to prevent overburning |
| Energy Efficiency | High energy consumption, electricity costs dominate | Saves 30% electric energy |
| Ease of Operation | Requires skilled workers for manual control | Fully automated PLC, one-touch operation, no skill dependency |
Installation Guide
20-minute quick installation with complete support for seamless production setup
Why Choose Us
Lower Operating Costs
The induction furnace’s low maintenance requirement and long lifespan reduce the need for frequent repairs and replacements, unlike traditional electric arc furnaces. Less maintenance means reduced operational downtime and lower service costs. Who doesn't want to save on overhead?
Longer Lifespan
An induction furnace is built to last. Due to its advanced design and efficient operation, it outlasts many traditional furnaces. This durability means your investment pays off in the long run.
Why Choose an Induction Melting Furnace?
Unmatched Energy Efficiency
Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!
Superior Metal Quality
Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.
Faster Melting Time
Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.
Why Partner with Us?
Our commitment to innovation, quality, and customer satisfaction makes us the ideal partner for your casting equipment needs. With years of expertise in induction furnace technology, we offer:
- Tailored Solutions: Customized to meet specific needs for aluminum melting.
- High-Quality Standards: Each furnace undergoes strict quality checks before delivery.
- Responsive Support: From pre-sale consultation to lifetime after-sales service, we are here to ensure your success.
Ready to enhance your aluminum melting process? Contact us today to discuss how our Aluminum Induction Melting Furnace can elevate your production efficiency and quality.
Why Choose Aluminum Induction Melting Furnace?
1. Electromagnetic Resonance Heating: Efficiency Redefined
How does our Aluminum Induction Melting Furnace achieve such high efficiency? Through electromagnetic resonance heating, the system directly converts electric power into heat without intermediary steps, achieving over 90% energy utilization. This technology eliminates the need for water cooling, opting for a robust air-cooling system that simplifies setup and maintenance. Imagine melting a ton of aluminum with only 350 kWh of power – that’s energy efficiency at its best!
2. Precision with PID Temperature Control
Precise temperature control is crucial in aluminum casting, and our furnace’s PID system excels here. The system continuously monitors and adjusts the temperature, ensuring consistency with minimal fluctuations. This stability is perfect for high-quality aluminum production, providing a reliable environment for producing consistent metal quality.
3. Advanced Variable Frequency Start-Up
Ever wondered how to extend the lifespan of your furnace and minimize grid impact? Our variable frequency start-up minimizes inrush current, protecting both the furnace components and your facility’s power network. The start-up process is smooth and safe, contributing to long-term cost savings by reducing wear and tear.
4. Rapid Heating and Longer Crucible Life
The furnace’s electromagnetic field induces eddy currents directly in the crucible, resulting in extremely fast heating without heat loss to intermediary media. Plus, this uniform heating extends the crucible’s lifespan by over 50%, making it a valuable investment for intensive casting operations.
5. User-Friendly and Automated Operation
Designed with user ease in mind, the Aluminum Induction Melting Furnace comes with automated controls and intuitive interfaces. One-touch operation and customizable settings reduce training requirements and ensure safe handling by operators. This design minimizes human intervention, reducing the risk of errors and enhancing productivity.
6. Efficient Cooling System
Air-cooled and water-free, the furnace eliminates the need for additional cooling infrastructure, streamlining setup and reducing maintenance. This air-cooling design is both effective and environmentally friendly.
Frequently Asked Questions
Q1: How much energy can I save with an induction melting furnace?
Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.
Q2: Is an induction melting furnace easy to maintain?
Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.
Q3: What types of metals can be melted using an induction furnace?
Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.
Q4: Can I customize my induction furnace?
Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.
Q5:What makes this furnace more energy-efficient than traditional options?
Our furnace uses electromagnetic induction resonance heating, achieving over 90% efficiency by converting electric power directly to heat with minimal loss.
Q6:How does the air-cooling system benefit my operation?
Unlike water-cooled systems, air cooling reduces the need for water infrastructure, making installation straightforward and minimizing maintenance.
Q7:. Is there a tilting option available?
Yes, we offer both electric and manual tilting mechanisms, providing flexibility for various casting processes.
Q8:How does PID control improve temperature stability?
The PID system constantly monitors and adjusts temperature to ensure minimal fluctuation, which is essential for consistent aluminum quality.
Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.
