Twin-Chamber Side-Well Melting Furnace for Scrap Aluminium Recycling
What Raw Materials Can It Process?
Aluminum chips, cans, radiator aluminum, and small pieces of raw/processed aluminum.
Feed capacity: 3-10 tons per hour.
What Are the Core Advantages?
How Does It Achieve High-Efficiency Melting & Improved Recovery?
- Heating chamber for aluminum liquid temperature rise, feeding chamber for material input.
- Mechanical stirring enables heat exchange—melting occurs in high-temperature aluminum liquid without direct flame exposure.
- Recovery rate increased by 2-3% compared to conventional furnaces.
- Reserved molten metal during melting enhances efficiency and reduces burn-off.
How Does It Support Automated & Eco-Friendly Operation?
- Mechanical feeding system reduces labor intensity and enables continuous production.
- Slag removal without dead corners ensures a clean operating environment and easy maintenance.
How Should You Configure the Furnace?
1. What Energy Options Are Available?
Natural gas, heavy oil, diesel, bio-oil, coal, coal gas.
2.Which Combustion Systems Can Be Chosen?
- Regenerative combustion system
- Low-nitrogen diffuse combustion system.
3. What Design Options Fit Your Needs?
- Single furnace (primary): Suitable for limited space or simple processes.
- Tandem furnace (secondary): High-low design for large-scale continuous production.
4. What Lining Materials Are Offered?
Insulation + refractory materials (brick, semi-cast, or fully cast molten pool structures).
5. What Capacity Options Are Available?
Available models: 15T, 20T, 25T, 30T, 35T, 40T, 45T, 50T, 60T, 70T, 80T, 100T, 120T.
Custom designs adapt to your site and raw material process.
Where Is It Typically Applied?
Aluminum Ingots
Aluminum Rods
Aluminum Foil&Coil
Why Choose Our Furnace?
FAQS
Q1: What is a twin-chamber side-well melting furnace?
A: A high-efficiency melting equipment with rectangular dual chambers (heating + feeding) and mechanical stirring for heat exchange. Designed for melting lightweight aluminum materials like chips and cans, improving recovery rate and reducing energy consumption.
Q2: What advantages does it offer over traditional furnaces?
- Higher recovery rate: 2-3% increase, less burn-off.
- Energy-saving & eco-friendly: Optional regenerative combustion reduces exhaust temperature (<250°C) and energy use by 20-30%.
- Automated: Mechanical feeding and slag removal reduce manual operation.
- Flexible: Supports multiple energy sources and custom capacities.
Q3: What raw materials are suitable?
- Aluminum chips, can scraps, radiator aluminum, small raw/processed aluminum pieces, and other recycled aluminum scraps.
Q4: What is the processing capacity per hour?
- 3-10 tons/hour (e.g., aluminum chips). Actual capacity depends on model (15T-120T) and material characteristics.
Q5: Is customization supported?
- Yes! Options include:
- Furnace structure (double-channel steel / I-beam)
- Roof type (castable arch / brick arch)
- Aluminum pump type (domestic / imported)
- Energy type (natural gas, diesel, bio-oil, etc.)
Q6: How is the energy consumption performance?
- With regenerative combustion, exhaust temperature <250°C, thermal efficiency significantly improved.
- 20-30% more energy-efficient than traditional furnaces (varies by material and model).
Q7: Is an aluminum pump required?
- Optional (domestic or imported, e.g., Pyrotek pumps). Not mandatory. Cost-effective compared to single-brand solutions.
Q8: Does it meet environmental standards?
- Yes. Low-temperature emissions (<250°C) + non-direct melting process reduce pollution.
Q9: What models are available?
- 15T to 120T (common: 15T/20T/30T/50T/100T). Custom capacities available.
Q10: What is the delivery and installation timeline?
- Typically 60-90 days (depends on configuration and production schedule). Installation guidance and debugging provided.
