Tilting melting furnace
Tilting melting furnace
Applications:
- Metal Foundries:Metal Recycling:
- Widely used for melting and casting metals like aluminum, copper, and bronze in foundries, where precision pouring is critical for producing high-quality parts and components.
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- Ideal for recycling operations, where metals are melted down and reformed. The tilting furnace enhances the efficiency of melting scrap metals and converting them into usable ingots or billets.
- Laboratory & Research:
- Utilized in research settings where small batches of metals need to be melted for experimental purposes or alloy development.
- Improved Safety:
- The tilting function significantly reduces the risk of accidents by minimizing manual handling of the molten metal. Operators can safely pour the metal with precision, reducing splashes and spillage, which are common risks in traditional furnaces.
- Enhanced Efficiency:
- The ability to tilt the furnace eliminates the need for ladles or manual transfer, allowing for quicker and more efficient pouring operations. This not only saves time but also reduces the labor required, increasing overall productivity.
- Reduced Metal Wastage:
- The precise pouring capability of the tilting furnace ensures that the exact amount of molten metal is poured into the mold, reducing wastage and improving yield. This is especially important when working with expensive metals like gold, silver, or high-grade alloys.
- Versatile Application:
- Suitable for melting a wide range of non-ferrous metals and alloys, the tilting furnace is widely used in foundries, metal recycling plants, jewelry manufacturing, and research laboratories. Its versatility makes it an indispensable tool across various metalworking industries.
- Ease of Operation:
- The furnace's user-friendly design, coupled with automatic or semi-automatic controls, ensures that operators can manage the melting and pouring process with minimal training. The tilting mechanism can be easily controlled through a lever, switch, or hydraulic system for smooth operation.
- Cost-Effective:
- Due to its energy-efficient design, reduced labor requirements, and ability to handle high-capacity melting, the tilting melting furnace offers long-term cost savings for businesses. Its durability and low maintenance needs further enhance its cost-effectiveness.
- Tilting Mechanism:
- The Tilting melting furnace is equipped with a manual, motorized, or hydraulic tilting system, enabling smooth and controlled pouring of molten metal. This mechanism eliminates the need for manual lifting, enhancing operator safety and improving the accuracy of metal transfer into molds.
- High-Temperature Capability:
- The furnace can melt metals at temperatures exceeding 1000°C (1832°F), making it suitable for a variety of non-ferrous metals, including copper, aluminum, and precious metals like gold and silver.
- Energy Efficiency:
- Advanced insulation materials and energy-efficient heating elements, such as induction coils, gas burners, or electric resistance, ensure that heat is retained within the furnace chamber, reducing energy consumption and increasing melting speed.
- Large Capacity Range:
- Available in various sizes, the tilting melting furnace can accommodate different capacities, from small-scale operations for jewelry making to large industrial setups for bulk metal production. The flexibility in size and capacity makes it adaptable to various industries and production requirements.
- Precise Temperature Control:
- The furnace is equipped with an automatic temperature control system that maintains consistent heating throughout the melting process. This ensures that the molten metal reaches the ideal temperature for casting, minimizing impurities and enhancing the final product quality.
- Robust Construction:
- Made from high-grade refractory materials and durable steel housing, the furnace is designed to withstand harsh conditions, such as high temperatures and heavy use. This ensures a long service life, even in demanding industrial environments.
|
Aluminum capacity |
Power |
Melting time |
Outer diameter |
Input voltage |
Input frequency |
Operating temperature |
Cooling method |
|
130 KG |
30 KW |
2 H |
1 M |
380V |
50-60 HZ |
20~1000 ℃ |
Air cooling |
|
200 KG |
40 KW |
2 H |
1.1 M |
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|
300 KG |
60 KW |
2.5 H |
1.2 M |
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|
400 KG |
80 KW |
2.5 H |
1.3 M |
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|
500 KG |
100 KW |
2.5 H |
1.4 M |
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|
600 KG |
120 KW |
2.5 H |
1.5 M |
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|
800 KG |
160 KW |
2.5 H |
1.6 M |
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|
1000 KG |
200 KW |
3 H |
1.8 M |
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|
1500 KG |
300 KW |
3 H |
2 M |
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|
2000 KG |
400 KW |
3 H |
2.5 M |
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|
2500 KG |
450 KW |
4 H |
3 M |
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|
3000 KG |
500 KW |
4 H |
3.5 M |
What is the power supply for the industrial furnace?
The power supply for the industrial furnace is customizable to meet the customer's specific needs. We can adjust the power supply (voltage and phase) through a transformer or directly to the customer's voltage to ensure the furnace is ready for use at the end-user's site.
What information should the customer provide to receive an accurate quotation from us?
To receive an accurate quotation, the customer should provide us with their related technical requirements, drawings, pictures, industrial voltage, planned output, and any other relevant information.
What are the payment terms?
Our payment terms are 40% down payment and 60% before delivery, with payment in the form of a T/T transaction.
