Advanced Tilting furnace for 1000KG Aluminium
Technical Parameter
Power Range: 0-500KW adjustable
Melting Speed: 2.5-3 hours/per furnace
Temperature Range: 0-1200℃
Cooling System: Air-cooled, zero water consumption
|
Aluminium Capacity |
Power |
|
130 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
400 KG |
80 KW |
|
500 KG |
100 KW |
|
600 KG |
120 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1500 KG |
300 KW |
|
2000 KG |
400 KW |
|
2500 KG |
450 KW |
|
3000 KG |
500 KW |
|
Copper Capacity |
Power |
|
150 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
350 KG |
80 KW |
|
500 KG |
100 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1200 KG |
220 KW |
|
1400 KG |
240 KW |
|
1600 KG |
260 KW |
|
1800 KG |
280 KW |
|
Zinc Capacity |
Power |
|
300 KG |
30 KW |
|
350 KG |
40 KW |
|
500 KG |
60 KW |
|
800 KG |
80 KW |
|
1000 KG |
100 KW |
|
1200 KG |
110 KW |
|
1400 KG |
120 KW |
|
1600 KG |
140 KW |
|
1800 KG |
160 KW |
Product Functions
Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
Overheat protection: Auto shutdown extends coil life by 30%
Why Choose a High-Frequency Induction Furnace?
High-Frequency Eddy Current Heating
- High-frequency electromagnetic induction directly generates eddy currents in metals
- Energy conversion efficiency >98%, no resistive heat loss
Self-Heating Crucible Technology
- Electromagnetic field heats the crucible directly
- Crucible lifespan ↑30%, maintenance costs ↓50%
PLC Intelligent Temperature Control
- PID algorithm + multi-layer protection
- Prevents metal overheating
Smart Power Management
- Soft-start protects power grid
- Auto frequency conversion saves 15-20% energy
- Solar-compatible
Applications
Benefits of Tilting Mechanism for Melting Furnaces
1. Precise Metal Flow Control
- Adjustable tilt (15°-90°) prevents splashing/spillage.
- Flow rate control for different batch sizes.
2. Enhanced Safety
- No manual handling of molten metal (>1000°C).
- Leak-proof design with emergency auto-return.
3. Higher Efficiency
- 10-second pouring (vs 1-2 mins manually).
- 5%+ less metal waste vs traditional methods.
4. Durability & Adaptability
- 1500°C-resistant materials (ceramic fiber/special alloys).
- Smart automation integration (optional).
Customer Pain Points
Resistance Furnace vs. Our High-Frequency Induction Furnace
| Features | Traditional Problems | Our Solution |
| Crucible Efficiency | Carbon buildup slows melting | Self-heating crucible maintains efficiency |
| Heating Element | Replace every 3-6 months | Copper coil lasts years |
| Energy Costs | 15-20% annual increase | 20% more efficient than resistance furnaces |
.
.
Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace
| Feature | Medium-Frequency Furnace | Our Solutions |
| Cooling System | Relies on complex water cooling, high maintenance | Air cooling system, low maintenance |
| Temperature Control | Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation | Auto-adjusts power near target temp to prevent overburning |
| Energy Efficiency | High energy consumption, electricity costs dominate | Saves 30% electric energy |
| Ease of Operation | Requires skilled workers for manual control | Fully automated PLC, one-touch operation, no skill dependency |
Installation Guide
20-minute quick installation with complete support for seamless production setup
Why Choose Us
When it comes to tilting furnaces, why settle for less? Our tilting furnaces offer more than just melting power—they provide long-term solutions for your casting needs. Here's why our products stand out:
- Customized Solutions: We tailor designs to meet your specific requirements, giving you an edge over competitors.
- Proven Reliability: With over 20 years of experience in the metal casting industry, our furnaces are built to last and perform.
- Top-Notch Customer Service: From installation to after-sales support, we ensure you're covered every step of the way.
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Energy Efficiency Benefits:
- Less Power Consumption: Induction heating technology uses less electricity, saving you money.
- Faster Heating and Melting: The induction process melts metal faster, reducing the energy required per cycle.
- Longer Equipment Lifespan: Reduced wear and tear on components mean fewer replacements.
Cost Reduction:
- Reduced energy consumption means a lower operational cost over time.
- Less maintenance leads to fewer repair costs and extended equipment life.
- Maintaining a tilting furnace is simple and cost-effective. With easy-to-remove crucibles and standardized heating elements, replacement parts are readily available.
User-Friendly Features:
- Easy Element and Crucible Replacement: Standardized parts ensure availability and fast replacements.
- Low Downtime: Clear instructions and easy access for repairs minimize production halts.
- Safety Features: Automatic shut-off, over-temperature protection, and safety interlocks ensure safe operation.
Frequently Asked Questions
Q1: How much energy can I save with an induction melting furnace?
Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.
Q2: Is an induction melting furnace easy to maintain?
Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.
Q3: What types of metals can be melted using an induction furnace?
Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.
Q4: Can I customize my induction furnace?
Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.
Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.
