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200KG-1500KG Smelting furnace for Efficient Metal Recycling

Short Description:

Our Industrial Electric Smelting Furnace combines powerful induction heating with unmatched efficiency. Ideal for applications like melting, alloying, recycling, and foundry casting, this furnace is engineered to maximize productivity and save costs. Industrial buyers know the value of reliable equipment—this furnace is here to deliver.


Product Detail

FAQ

Product Tags

High-Efficiency Melting for Zinc/Aluminum/Copper

✅ 30% Power Savings | ✅ ≥90% Thermal Efficiency | ✅ Zero Maintenance

Technical Parameter

Power Range: 0-500KW adjustable

Melting Speed: 2.5-3 hours/per furnace

Temperature Range: 0-1200℃

Cooling System: Air-cooled, zero water consumption

Aluminium Capacity

 Power    

130 KG

30 KW

200 KG

40 KW

300 KG

60 KW

400 KG

80 KW

500 KG

100 KW

600 KG

120 KW

800 KG

160 KW

1000 KG

200 KW

1500 KG

300 KW

2000 KG

400 KW

2500 KG

450 KW

3000 KG

500 KW

 

Copper Capacity

   Power    

150 KG

30 KW

200 KG

40 KW

300 KG

60 KW

350 KG

80 KW

500 KG

100 KW

800 KG

160 KW

1000 KG

200 KW

1200 KG

220 KW

1400 KG

240 KW

1600 KG

260 KW

1800 KG

280 KW

 

Zinc Capacity

Power    

300 KG

30 KW

350 KG

40 KW

500 KG

60 KW

800 KG

80 KW

1000 KG

100 KW

1200 KG

110 KW

1400 KG

120 KW

1600 KG

140 KW

1800 KG

160 KW

 

Product Functions

Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
 Overheat protection: Auto shutdown extends coil life by 30%

Advantages of High-Frequency Induction Furnaces

High-Frequency Eddy Current Heating

  • High-frequency electromagnetic induction directly generates eddy currents in metals
  • Energy conversion efficiency >98%, no resistive heat loss

 

Self-Heating Crucible Technology

  • Electromagnetic field heats the crucible directly
  • Crucible lifespan ↑30%, maintenance costs ↓50%

 

PLC Intelligent Temperature Control

  • PID algorithm + multi-layer protection
  • Prevents metal overheating

 

Smart Power Management

  • Soft-start  protects power grid
  • Auto frequency conversion saves 15-20% energy
  • Solar-compatible 

 

Applications

Die Casting Factory

Die Casting of   

Zinc/Aluminum/Brass

Casting and Foundry Factory

Casting of Zinc/Aluminum/Brass/Copper

Scrap Metal Recycling Factory

Recycle of Zinc/Aluminum/Brass/Copper

Customer Pain Points

Resistance Furnace vs. Our High-Frequency Induction Furnace

Features Traditional Problems Our Solution
Crucible Efficiency Carbon buildup slows melting Self-heating crucible maintains efficiency
Heating Element Replace every 3-6 months   Copper coil lasts years
Energy Costs 15-20% annual increase 20% more efficient than resistance furnaces

.

.

Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace

Feature Medium-Frequency Furnace Our Solutions
Cooling System Relies on complex water cooling, high maintenance Air cooling system, low maintenance
Temperature Control Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation Auto-adjusts power near target temp to prevent overburning
Energy Efficiency High energy consumption, electricity costs dominate Saves 30% electric energy
Ease of Operation Requires skilled workers for manual control Fully automated PLC, one-touch operation, no skill dependency

Installation Guide

20-minute quick installation with complete support for seamless production setup

Why Choose Us

Lower Operating Costs

The induction furnace’s low maintenance requirement and long lifespan reduce the need for frequent repairs and replacements, unlike traditional electric arc furnaces. Less maintenance means reduced operational downtime and lower service costs. Who doesn't want to save on overhead?

Longer Lifespan

An induction furnace is built to last. Due to its advanced design and efficient operation, it outlasts many traditional furnaces. This durability means your investment pays off in the long run.

Why Choose Our Company?

Our company has over 20 years of expertise in the smelting industry, backed by multiple technical patents and a commitment to quality. We deliver reliable, efficient solutions tailored to industrial buyers’ needs, with robust post-sale support. Whether you need standard or customized systems, our team of experts will ensure you get the best in smelting technology.

Why Choose an Induction Melting Furnace?

Unmatched Energy Efficiency

Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!

Superior Metal Quality

Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.

Faster Melting Time

Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.

Product Advantages

Energy Efficiency: Melt one ton of copper with only 300 kWh, or one ton of aluminum with just 350 kWh. This impressive energy efficiency means lower costs per ton, perfect for large-scale production.

Simplified Maintenance: The air cooling system eliminates water-based maintenance, making the furnace easier to manage and cost-effective.

Flexible Tilting Mechanisms: Choose between manual or electric tilting, allowing for tailored use based on production requirements.

 

Frequently Asked Questions

Q1: How much energy can I save with an induction melting furnace?

Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.

Q2: Is an induction melting furnace easy to maintain?

Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.

Q3: What types of metals can be melted using an induction furnace?

Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.

Q4: Can I customize my induction furnace?

Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.

Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.


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