Metal melting equipment for Aluminum Melting Solutions
Technical Parameter
Power Range: 0-500KW adjustable
Melting Speed: 2.5-3 hours/per furnace
Temperature Range: 0-1200℃
Cooling System: Air-cooled, zero water consumption
|
Aluminium Capacity |
Power |
|
130 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
400 KG |
80 KW |
|
500 KG |
100 KW |
|
600 KG |
120 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1500 KG |
300 KW |
|
2000 KG |
400 KW |
|
2500 KG |
450 KW |
|
3000 KG |
500 KW |
|
Copper Capacity |
Power |
|
150 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
350 KG |
80 KW |
|
500 KG |
100 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1200 KG |
220 KW |
|
1400 KG |
240 KW |
|
1600 KG |
260 KW |
|
1800 KG |
280 KW |
|
Zinc Capacity |
Power |
|
300 KG |
30 KW |
|
350 KG |
40 KW |
|
500 KG |
60 KW |
|
800 KG |
80 KW |
|
1000 KG |
100 KW |
|
1200 KG |
110 KW |
|
1400 KG |
120 KW |
|
1600 KG |
140 KW |
|
1800 KG |
160 KW |
Product Functions
Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
Overheat protection: Auto shutdown extends coil life by 30%
Advantages of High-Frequency Induction Furnaces
High-Frequency Eddy Current Heating
- High-frequency electromagnetic induction directly generates eddy currents in metals
- Energy conversion efficiency >98%, no resistive heat loss
Self-Heating Crucible Technology
- Electromagnetic field heats the crucible directly
- Crucible lifespan ↑30%, maintenance costs ↓50%
PLC Intelligent Temperature Control
- PID algorithm + multi-layer protection
- Prevents metal overheating
Smart Power Management
- Soft-start protects power grid
- Auto frequency conversion saves 15-20% energy
- Solar-compatible
Applications
Customer Pain Points
Resistance Furnace vs. Our High-Frequency Induction Furnace
| Features | Traditional Problems | Our Solution |
| Crucible Efficiency | Carbon buildup slows melting | Self-heating crucible maintains efficiency |
| Heating Element | Replace every 3-6 months | Copper coil lasts years |
| Energy Costs | 15-20% annual increase | 20% more efficient than resistance furnaces |
.
.
Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace
| Feature | Medium-Frequency Furnace | Our Solutions |
| Cooling System | Relies on complex water cooling, high maintenance | Air cooling system, low maintenance |
| Temperature Control | Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation | Auto-adjusts power near target temp to prevent overburning |
| Energy Efficiency | High energy consumption, electricity costs dominate | Saves 30% electric energy |
| Ease of Operation | Requires skilled workers for manual control | Fully automated PLC, one-touch operation, no skill dependency |
Installation Guide
20-minute quick installation with complete support for seamless production setup
Why Choose Us
In the world of metal casting, efficiency, precision, and durability are paramount. Our metal melting equipment leverages advanced electromagnetic induction resonant heating technology to transform the melting process, ensuring high energy efficiency and optimal performance. But what exactly does this mean for your operations?
Lower Operating Costs
The induction furnace’s low maintenance requirement and long lifespan reduce the need for frequent repairs and replacements, unlike traditional electric arc furnaces. Less maintenance means reduced operational downtime and lower service costs. Who doesn't want to save on overhead?
Longer Lifespan
An induction furnace is built to last. Due to its advanced design and efficient operation, it outlasts many traditional furnaces. This durability means your investment pays off in the long run.
Why Choose an Induction Melting Furnace?
Unmatched Energy Efficiency
Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!
Superior Metal Quality
Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.
Faster Melting Time
Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.
Why Choose Our Metal Melting Equipment?
Key Features and Advantages
| Feature | Benefit |
|---|---|
| Electromagnetic Induction Resonance | Achieves over 90% energy efficiency by converting electrical energy directly into heat, eliminating losses from conduction and convection. |
| PID Precise Temperature Control | Automatically adjusts heating power to maintain target temperatures, minimizing fluctuations and ensuring consistency during melting. |
| Variable Frequency Soft Start | Reduces electrical shock during startup, extending the lifespan of both the equipment and the electrical network. |
| Fast Heating Speed | Induces eddy currents directly in the crucible, reducing heating time significantly. |
| Long Crucible Lifespan | Ensures uniform heat distribution, reducing thermal stress and extending crucible life by over 50%. |
| High Automation and Simple Operation | Features an intuitive control system that requires minimal training, drastically reducing the risk of operator error and enhancing productivity. |
Applications of Metal Melting Equipment
- Copper Melting: With a capacity of up to 1,800 kg and melting temperatures reaching 1300°C, our equipment efficiently melts copper with minimal energy consumption—only 300 kWh to melt a ton.
- Aluminum Melting: Optimized for aluminum with a consumption of just 350 kWh per ton, our technology ensures the integrity and purity of the melted metal, crucial for high-quality production.
The Expertise Behind Our Equipment
With years of industry experience, our team understands the challenges faced in metal melting. We ask, how can you maximize efficiency while minimizing costs? The answer lies in our advanced technology and tailored solutions designed for your specific needs. Our know-how extends beyond just selling equipment; we offer ongoing support and insights that keep your operations running smoothly.
Conclusion
Investing in our metal melting equipment is not just about acquiring a machine; it’s about enhancing your entire production process. With our innovative technology, exceptional efficiency, and dedicated support, your business can achieve greater output and lower costs.
Copper Capacity
Power
Melting time
Outer diameter
Voltage
Frequency
Working temperature
Cooling method
150 KG
30 KW
2 H
1 M
380V
50-60 HZ
20~1300 ℃
Air cooling
200 KG
40 KW
2 H
1 M
300 KG
60 KW
2.5 H
1 M
350 KG
80 KW
2.5 H
1.1 M
500 KG
100 KW
2.5 H
1.1 M
800 KG
160 KW
2.5 H
1.2 M
1000 KG
200 KW
2.5 H
1.3 M
1200 KG
220 KW
2.5 H
1.4 M
1400 KG
240 KW
3 H
1.5 M
1600 KG
260 KW
3.5 H
1.6 M
1800 KG
280 KW
4 H
1.8 M
Why Choose Us?
We pride ourselves on delivering top-notch equipment and unparalleled service. Our commitment to quality and customer satisfaction sets us apart in the industry, ensuring you have the best tools for your metal melting needs.
This structured introduction provides an informative and persuasive overview tailored to B2B professional buyers in the metal casting industry, addressing their concerns while emphasizing the advantages of the product.
Frequently Asked Questions
Q1: How much energy can I save with an induction melting furnace?
Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.
Q2: Is an induction melting furnace easy to maintain?
Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.
Q3: What types of metals can be melted using an induction furnace?
Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.
Q4: Can I customize my induction furnace?
Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.
Q5:What is the melting capacity of the equipment?
Our metal melting equipment ranges from 150 kg to 1,800 kg, catering to various production scales.
Q6:How does the electromagnetic induction heating work?
By generating eddy currents within the metal, the equipment heats the crucible directly, which significantly reduces the time required for melting.
Q7:What is the warranty on the equipment?
We offer a one-year quality warranty, during which we provide free replacement parts for any issues. Additionally, we offer lifetime technical support.
Q8:What are the installation requirements?
Installation is straightforward, requiring only two cable connections. Comprehensive instructions and assistance are provided.
Q9:Where do you export from?
We export from various ports in China, typically using Ningbo and Qingdao, but we are flexible based on customer preferences.
Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.
