Induction heater melting aluminum scrap and aluminum ingot
Technical Parameter
Power Range: 0-500KW adjustable
Melting Speed: 2.5-3 hours/per furnace
Temperature Range: 0-1200℃
Cooling System: Air-cooled, zero water consumption
|
Aluminium Capacity |
Power |
|
130 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
400 KG |
80 KW |
|
500 KG |
100 KW |
|
600 KG |
120 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1500 KG |
300 KW |
|
2000 KG |
400 KW |
|
2500 KG |
450 KW |
|
3000 KG |
500 KW |
|
Copper Capacity |
Power |
|
150 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
350 KG |
80 KW |
|
500 KG |
100 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1200 KG |
220 KW |
|
1400 KG |
240 KW |
|
1600 KG |
260 KW |
|
1800 KG |
280 KW |
|
Zinc Capacity |
Power |
|
300 KG |
30 KW |
|
350 KG |
40 KW |
|
500 KG |
60 KW |
|
800 KG |
80 KW |
|
1000 KG |
100 KW |
|
1200 KG |
110 KW |
|
1400 KG |
120 KW |
|
1600 KG |
140 KW |
|
1800 KG |
160 KW |
Product Functions
Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
Overheat protection: Auto shutdown extends coil life by 30%
Advantages of High-Frequency Induction Furnaces
High-Frequency Eddy Current Heating
- High-frequency electromagnetic induction directly generates eddy currents in metals
- Energy conversion efficiency >98%, no resistive heat loss
Self-Heating Crucible Technology
- Electromagnetic field heats the crucible directly
- Crucible lifespan ↑30%, maintenance costs ↓50%
PLC Intelligent Temperature Control
- PID algorithm + multi-layer protection
- Prevents metal overheating
Smart Power Management
- Soft-start protects power grid
- Auto frequency conversion saves 15-20% energy
- Solar-compatible
Applications
Customer Pain Points
Resistance Furnace vs. Our High-Frequency Induction Furnace
| Features | Traditional Problems | Our Solution |
| Crucible Efficiency | Carbon buildup slows melting | Self-heating crucible maintains efficiency |
| Heating Element | Replace every 3-6 months | Copper coil lasts years |
| Energy Costs | 15-20% annual increase | 20% more efficient than resistance furnaces |
.
.
Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace
| Feature | Medium-Frequency Furnace | Our Solutions |
| Cooling System | Relies on complex water cooling, high maintenance | Air cooling system, low maintenance |
| Temperature Control | Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation | Auto-adjusts power near target temp to prevent overburning |
| Energy Efficiency | High energy consumption, electricity costs dominate | Saves 30% electric energy |
| Ease of Operation | Requires skilled workers for manual control | Fully automated PLC, one-touch operation, no skill dependency |
Installation Guide
20-minute quick installation with complete support for seamless production setup
Why Choose Us
Lower Operating Costs
The induction furnace’s low maintenance requirement and long lifespan reduce the need for frequent repairs and replacements, unlike traditional electric arc furnaces. Less maintenance means reduced operational downtime and lower service costs. Who doesn't want to save on overhead?
Longer Lifespan
An induction furnace is built to last. Due to its advanced design and efficient operation, it outlasts many traditional furnaces. This durability means your investment pays off in the long run.
Why Choose an Induction Melting Furnace?
Unmatched Energy Efficiency
Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!
Superior Metal Quality
Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.
Faster Melting Time
Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.
Introduction to Induction Heating Technology
What Makes Induction Heating Ideal for Melting Aluminum?
Induction heating uses electromagnetic resonance to directly convert electrical energy to heat, eliminating the losses associated with conduction or convection. With this process, the furnace achieves over 90% energy efficiency—a significant leap compared to traditional methods. This makes it not only faster but also more economical for large-scale operations.
2. Key Features and Advantages
| Feature | Description |
|---|---|
| Electromagnetic Induction Heating | Achieves energy conversion efficiency over 90% by directly converting electrical energy into heat via electromagnetic resonance. |
| PID Precise Temperature Control | The PID system constantly monitors furnace temperature, automatically adjusting power to keep a stable temperature, ideal for precise metalwork. |
| Variable Frequency Startup | Reduces inrush current during startup, extending equipment life and minimizing electrical strain on facilities. |
| Air-Cooled System | No need for water cooling; equipped with a highly effective air cooling system, reducing setup complexity and maintenance. |
| Rapid Heating | The induction method creates eddy currents directly within the crucible, allowing for faster heat-up times and eliminating the need for a heat-transfer medium. |
| Extended Crucible Lifespan | Uniform heat distribution minimizes thermal stress, extending crucible life by 50% or more, reducing replacement costs. |
| Automated and User-Friendly | Easy one-touch operation and automation reduce manual intervention, enhancing safety and operational efficiency, even for less-experienced operators. |
|
Aluminum capacity |
Power |
Melting time |
Outer diameter |
Input voltage |
Input frequency |
Operating temperature |
Cooling method |
|
130 KG |
30 KW |
2 H |
1 M |
380V |
50-60 HZ |
20~1000 ℃ |
Air cooling |
|
200 KG |
40 KW |
2 H |
1.1 M |
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|
300 KG |
60 KW |
2.5 H |
1.2 M |
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|
400 KG |
80 KW |
2.5 H |
1.3 M |
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|
500 KG |
100 KW |
2.5 H |
1.4 M |
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600 KG |
120 KW |
2.5 H |
1.5 M |
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|
800 KG |
160 KW |
2.5 H |
1.6 M |
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|
1000 KG |
200 KW |
3 H |
1.8 M |
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|
1500 KG |
300 KW |
3 H |
2 M |
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2000 KG |
400 KW |
3 H |
2.5 M |
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|
2500 KG |
450 KW |
4 H |
3 M |
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|
3000 KG |
500 KW |
4 H |
3.5 M |
3. Technical Specifications Energy Efficiency
Our furnace is optimized for low energy consumption: melting one ton of aluminum requires only 350 kWh, a substantial saving compared to other methods. This translates into a more sustainable operation with reduced electricity costs over time.
Wondering How This Is Achieved?
Induction Efficiency: The furnace uses electromagnetic resonance to achieve over 90% efficiency.Air Cooling: No complex water cooling system required; air cooling maintains operational efficiency while simplifying setup.Precision Power Control: The PID controller ensures no excess power is wasted by adjusting in real-time based on temperature needs.
Why Choose Our Company?
With years of expertise in induction heating technology, we’re dedicated to providing top-tier products that outperform traditional furnaces in efficiency, precision, and durability. Our commitment to quality is evident in every aspect of our service—fast delivery, robust warranty, and exceptional after-sales support. Let us help you achieve higher productivity and energy savings with our cutting-edge induction furnaces.
Ready to see how our Induction Heater Melting Aluminum Furnace can elevate your casting process? Contact us today for a customized consultation!
Frequently Asked Questions
Q1: How much energy can I save with an induction melting furnace?
Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.
Q2: Is an induction melting furnace easy to maintain?
Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.
Q3: What types of metals can be melted using an induction furnace?
Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.
Q4: Can I customize my induction furnace?
Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.
Q5: How does this furnace compare to traditional electric furnaces in efficiency?
A: Traditional electric furnaces generally achieve around 50-75% efficiency, while our induction furnace exceeds 90%, resulting in up to 30% power savings.
Q6: How difficult is it to maintain this induction furnace?
A: With fewer moving parts and no water-cooling requirements, maintenance is minimal. We provide a full maintenance guide and reminders, ensuring long-term efficiency.
Q7: What temperature accuracy does the furnace provide?
A: The PID system maintains an accuracy of +/-1-2°C, much more precise than conventional furnaces with a tolerance of +/-5-10°C, ensuring consistent quality in metal casting.
Q8: Can the furnace be customized for specific needs?
A: Yes, we offer custom solutions tailored to unique installation locations, specific aluminum capacities, and additional safety or operational features as required.
Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.
