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Premium IGBT Induction Holding Furnace for Aluminium

Short Description:

Our Holding Furnace Aluminium is an advanced industrial furnace designed for melting and holding aluminum and zinc alloys. Its robust construction and sophisticated temperature control mechanisms make it ideal for industries that require precision and energy efficiency in their melting processes. The furnace is designed to accommodate a wide range of capacities, from 100 kg to 1200 kg of liquid aluminum, providing flexibility for various production scales.


Product Detail

FAQ

Product Tags

High-Efficiency Melting for Zinc/Aluminum/Copper

✅ 30% Power Savings | ✅ ≥90% Thermal Efficiency | ✅ Zero Maintenance

Technical Parameter

Power Range: 0-500KW adjustable

Melting Speed: 2.5-3 hours/per furnace

Temperature Range: 0-1200℃

Cooling System: Air-cooled, zero water consumption

Aluminium Capacity

 Power    

130 KG

30 KW

200 KG

40 KW

300 KG

60 KW

400 KG

80 KW

500 KG

100 KW

600 KG

120 KW

800 KG

160 KW

1000 KG

200 KW

1500 KG

300 KW

2000 KG

400 KW

2500 KG

450 KW

3000 KG

500 KW

 

Copper Capacity

   Power    

150 KG

30 KW

200 KG

40 KW

300 KG

60 KW

350 KG

80 KW

500 KG

100 KW

800 KG

160 KW

1000 KG

200 KW

1200 KG

220 KW

1400 KG

240 KW

1600 KG

260 KW

1800 KG

280 KW

 

Zinc Capacity

Power    

300 KG

30 KW

350 KG

40 KW

500 KG

60 KW

800 KG

80 KW

1000 KG

100 KW

1200 KG

110 KW

1400 KG

120 KW

1600 KG

140 KW

1800 KG

160 KW

 

Product Functions

Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
 Overheat protection: Auto shutdown extends coil life by 30%

Advantages of High-Frequency Induction Furnaces

High-Frequency Eddy Current Heating

  • High-frequency electromagnetic induction directly generates eddy currents in metals
  • Energy conversion efficiency >98%, no resistive heat loss

 

Self-Heating Crucible Technology

  • Electromagnetic field heats the crucible directly
  • Crucible lifespan ↑30%, maintenance costs ↓50%

 

PLC Intelligent Temperature Control

  • PID algorithm + multi-layer protection
  • Prevents metal overheating

 

Smart Power Management

  • Soft-start  protects power grid
  • Auto frequency conversion saves 15-20% energy
  • Solar-compatible 

 

Applications

Die Casting Factory

Die Casting of   

Zinc/Aluminum/Brass

  • In die casting, where molten aluminium is injected into molds under pressure, holding furnaces help maintain the temperature of the metal. This is crucial for ensuring that the aluminium is at the correct viscosity for high-quality casting, reducing the chance of defects and improving the efficiency of the process.

Casting and Foundry Factory

Casting of Zinc/Aluminum/Brass/Copper

  • Holding furnaces are essential for maintaining molten aluminium at the correct temperature in casting operations. This ensures that the metal does not cool and solidify before it is poured into molds. By using a holding furnace, aluminium foundries can keep their metal at optimal temperatures, allowing for consistent and high-quality casting results.

Scrap Metal Recycling Factory

Recycle of Zinc/Aluminum/Brass/Copper

  • In recycling processes, holding furnaces are used to store and maintain molten aluminium until it is ready to be used in manufacturing new products. With precise temperature control, the furnace ensures that recycled aluminium retains its fluidity, making it easy to pour into molds and produce high-quality recycled aluminium products.

Customer Pain Points

Resistance Furnace vs. Our High-Frequency Induction Furnace

Features Traditional Problems Our Solution
Crucible Efficiency Carbon buildup slows melting Self-heating crucible maintains efficiency
Heating Element Replace every 3-6 months   Copper coil lasts years
Energy Costs 15-20% annual increase 20% more efficient than resistance furnaces

.

.

Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace

Feature Medium-Frequency Furnace Our Solutions
Cooling System Relies on complex water cooling, high maintenance Air cooling system, low maintenance
Temperature Control Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation Auto-adjusts power near target temp to prevent overburning
Energy Efficiency High energy consumption, electricity costs dominate Saves 30% electric energy
Ease of Operation Requires skilled workers for manual control Fully automated PLC, one-touch operation, no skill dependency

Installation Guide

20-minute quick installation with complete support for seamless production setup

Why Choose Us

Unmatched Energy Efficiency

Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!

Superior Metal Quality

Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.

Faster Melting Time

Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.

Advantages of Holding Furnace for Aluminium

  1. Precise Temperature Control
    • One of the most important features of a Holding Furnace for Aluminium is its precise temperature control. It helps keep the molten aluminium at the right temperature for a prolonged period, which is critical for quality control in casting operations. This means there’s no risk of solidification or overheating, ensuring the consistency of the molten metal throughout the process.
    • The furnace uses advanced temperature regulation systems to maintain a stable thermal environment. By using automatic temperature controllers, the system adjusts the heat input to keep the temperature within a specific range. This ensures that the aluminium remains in a fluid state, ready for pouring into molds.
  2. Crucible Direct Heating
    • Direct heating of the crucible is another standout feature. In a holding furnace, the heating elements are designed to directly heat the crucible containing the molten aluminium. This approach provides several advantages:
      • Faster heating time: Direct contact with the crucible reduces heat loss and speeds up the melting process.
      • Consistent temperature: Since the heating elements are in direct contact with the crucible, it ensures even heating, which is essential for preventing temperature fluctuations that could affect metal quality.
      • Energy efficiency: With direct heating, the furnace can maintain a constant temperature with less energy compared to indirect heating systems.
  3. Air Cooling System
    • Air cooling systems are used in holding furnaces instead of traditional water-cooling systems. This provides several benefits:
      • Reduced maintenance: Air cooling eliminates the need for water connections and drainage systems, reducing maintenance requirements and costs.
      • Less risk of contamination: Water cooling systems can sometimes lead to rust or contamination of the metal, but with air cooling, this risk is minimized.
      • Environmentally friendly: Air cooling is a more sustainable solution as it doesn’t require water treatment or additional infrastructure.

    With air cooling, the holding furnace operates efficiently while minimizing the need for external resources.

 

Frequently Asked Questions

Q1: How much energy can I save with an induction melting furnace?

Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.

Q2: Is an induction melting furnace easy to maintain?

Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.

Q3: What types of metals can be melted using an induction furnace?

Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.

Q4: Can I customize my induction furnace?

Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.

1. What is the main advantage of a Holding Furnace for Aluminium?
The main advantage of a Holding Furnace for Aluminium is its ability to maintain molten metal at a steady temperature, ensuring high-quality casting with minimal temperature fluctuations. This allows for better control over the casting process and results in fewer defects.

 

2. How does the air cooling system in the Holding Furnace work?
The air cooling system circulates air around the furnace components to keep them cool. It eliminates the need for water cooling, which reduces the risk of water-related issues and requires less maintenance.

 

3. Can the Holding Furnace be used for other metals besides aluminium?
While holding furnaces are primarily used for aluminium, they can be adapted to work with other non-ferrous metals, depending on the required temperature range and the specific properties of the metal.

 

4. How long can the Holding Furnace maintain molten aluminium at a stable temperature?
A Holding Furnace for Aluminium can maintain molten metal at a stable temperature for extended periods, ranging from a few hours to a day, depending on the furnace size and insulation quality. This makes it suitable for both small and large-scale operations.

Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.


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