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Graphite Slag Removal Rotor for Aluminium Degassing

Short Description:

The high-performance Graphite Slag Removal Rotor dramatically enhances degassing efficiency, increases melt purity, and reduces operational costs—improving your entire smelting process by up to 25%!


Product Detail

FAQ

Product Tags

Specialized Materials for Superior Performance

Our graphite rotors last 3* longer than standard graphite products

High Temperature Resistance

Withstands up to 1200°C

Advanced Surface Treatment

Supper Oxidation & Corrosion Resistant 

Extended of Service Lifespan

3 times longer than normal graphite

What is a Graphite Rotor?

Graphite Slag Removal Rotor is an essential tool in the aluminum alloy smelting process. Its primary function is to purify molten aluminum by dispersing inert gases such as nitrogen or argon into the liquid metal. The rotor rotates at high speed, dispersing gas bubbles that absorb and remove impurities, including oxides and non-metallic inclusions, ensuring a cleaner and purer melt.Key Features of the Graphite Rotor.

Our advantages

  • Extended Lifespan: Our rotors last between 7000 to 10,000 minutes, significantly outperforming traditional options that last only 3000 to 4000 minutes.
  • High Corrosion Resistance: The rotor's premium graphite material resists corrosion from molten aluminum, ensuring the purity of the melt.
  • Efficient Bubble Dispersion: The rotor's high-speed rotation ensures even gas distribution, optimizing the purification process and enhancing metal quality.
  • Cost-Effective Operation: With longer service life and reduced gas consumption, the graphite rotor lowers operating costs and minimizes downtime for rotor replacement.
  • Precision Manufacturing: Each rotor is custom-designed according to client specifications, ensuring perfect balance, high-speed stability, and smooth operation in the molten aluminum bath.

How We Customize Your Graphite Rotor

Customization Aspects Details
Material Selection High-quality graphite tailored for thermal conductivity, corrosion resistance, and more.
Design and Dimensions Custom-designed according to size, shape, and specific application requirements.
Processing Techniques Precise cutting, milling, drilling, grinding for accuracy.
Surface Treatment Polishing and coating for enhanced smoothness and corrosion resistance.
Quality Testing Stringent testing for dimensional accuracy, chemical properties, and more.
Packaging and Transportation Shockproof, moisture-proof packaging to protect during shipment.

 

Technical Specifications

Features Benefits
Material High-density graphite
Maximum Operating Temperature Up to 1600°C
Corrosion Resistance Excellent, maintaining the integrity of molten aluminum
Service Life Long-lasting, suitable for repeated use
Gas Dispersion Efficiency Maximized, ensuring a uniform purification process

Why Choose Our Graphite Rotor?

We leverage 20+ years of experience in manufacturing cutting-edge crucibles and rotors designed for the most demanding industrial applications. Our graphite slag removal rotors provide superior performance, maximizing efficiency, and minimizing operational costs for businesses worldwide.

Key Features of Graphite Slag Removal Rotor

  1. Superior Corrosion Resistance: The graphite material ensures minimal corrosion from molten aluminum, maintaining the purity of the melt while reducing contamination.
  2. Efficient Degassing: With precision engineering, the rotor’s high-speed rotation ensures bubbles are uniformly distributed, improving the adsorption of impurities and enhancing the quality of the aluminum melt.
  3. Excellent Heat Resistance: Built to withstand temperatures up to 1600°C, this rotor remains stable in extreme environments and ensures durability in repetitive high-heat applications.
  4. Cost Efficiency: Its long service life reduces the frequency of replacements, while minimizing the consumption of inert gases, translating into substantial cost savings for smelting operation.
degassing machine rotor

Globally Proven Performance

Validated in BYD's Gigacasting Production

degassing machine rotor

Patented Anti-Oxidation Tech

Imported coating for 5x longer service life

degassing machine rotor

Precision Engineered

 CNC-machined for perfect balance

Applications

zinc melting

Zinc Industry

Removes oxides and impurities
Ensures clean zinc coating on steel
Improves fluidity and reduces porosity

Aluminum Smelting

Aluminum Smelting

↓ Blistering in final products
Reduces slag/Al₂O₃ content
Grain refinement enhances properties

Aluminum Die-Casting

Aluminum Die Casting

Avoids contaminant introduction
Cleaner aluminum reduces mold erosion
Minimizes die lines and cold shuts

Frequently Asked Questions

Need help? Be sure to visit our support forums for answers to your questions!

1. How long does it take to get a quotation?

After receiving your drawings, I can provide a quotation within 24 hours.

2. What shipping options are available?

We offer shipping terms such as FOB, CFR, CIF, and EXW. Airfreight and express delivery options are also available.

3. How is the product packaged?

We use robust wooden boxes or customize the packaging according to your requirements to ensure safe delivery.

4. How to install the rotor?

Pre-heat to 300°C before immersion (video guide available)

 

5.Maintenance tips?

Clean with nitrogen after each use – Never water-cool!

6. Lead time for customs?

7 days for standards, 15 days for reinforced versions.

7.What’s the MOQ?

1 piece for prototypes; bulk discounts for 10+ units.

Factory Certifications

1753764597726
1753764606258
1753764614342

Trusted by Global Leaders – Used in 20+ countries

Trusted by Global Leaders

Ready to find out more? Contact us for a quote!

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