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Furnace Melting Metal and non-ferrous metal

Short Description:

When it comes to melting metal, you need a furnace that delivers consistent performance, flexibility, and low maintenance. Our Furnace Melting Metal is designed to handle a variety of metal types, offering a versatile solution for any foundry or manufacturing environment.


Product Detail

FAQ

Product Tags

High-Efficiency Melting for Zinc/Aluminum/Copper

✅ 30% Power Savings | ✅ ≥90% Thermal Efficiency | ✅ Zero Maintenance

Technical Parameter

Power Range: 0-500KW adjustable

Melting Speed: 2.5-3 hours/per furnace

Temperature Range: 0-1200℃

Cooling System: Air-cooled, zero water consumption

Aluminium Capacity

 Power    

130 KG

30 KW

200 KG

40 KW

300 KG

60 KW

400 KG

80 KW

500 KG

100 KW

600 KG

120 KW

800 KG

160 KW

1000 KG

200 KW

1500 KG

300 KW

2000 KG

400 KW

2500 KG

450 KW

3000 KG

500 KW

 

Copper Capacity

   Power    

150 KG

30 KW

200 KG

40 KW

300 KG

60 KW

350 KG

80 KW

500 KG

100 KW

800 KG

160 KW

1000 KG

200 KW

1200 KG

220 KW

1400 KG

240 KW

1600 KG

260 KW

1800 KG

280 KW

 

Zinc Capacity

Power    

300 KG

30 KW

350 KG

40 KW

500 KG

60 KW

800 KG

80 KW

1000 KG

100 KW

1200 KG

110 KW

1400 KG

120 KW

1600 KG

140 KW

1800 KG

160 KW

 

Product Functions

Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
 Overheat protection: Auto shutdown extends coil life by 30%

Advantages of High-Frequency Induction Furnaces

High-Frequency Eddy Current Heating

  • High-frequency electromagnetic induction directly generates eddy currents in metals
  • Energy conversion efficiency >98%, no resistive heat loss

 

Self-Heating Crucible Technology

  • Electromagnetic field heats the crucible directly
  • Crucible lifespan ↑30%, maintenance costs ↓50%

 

PLC Intelligent Temperature Control

  • PID algorithm + multi-layer protection
  • Prevents metal overheating

 

Smart Power Management

  • Soft-start  protects power grid
  • Auto frequency conversion saves 15-20% energy
  • Solar-compatible 

 

Applications

Die Casting Factory

Die Casting of   

Zinc/Aluminum/Brass

Casting and Foundry Factory

Casting of Zinc/Aluminum/Brass/Copper

Scrap Metal Recycling Factory

Recycle of Zinc/Aluminum/Brass/Copper

Customer Pain Points

Resistance Furnace vs. Our High-Frequency Induction Furnace

Features Traditional Problems Our Solution
Crucible Efficiency Carbon buildup slows melting Self-heating crucible maintains efficiency
Heating Element Replace every 3-6 months   Copper coil lasts years
Energy Costs 15-20% annual increase 20% more efficient than resistance furnaces

.

.

Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace

Feature Medium-Frequency Furnace Our Solutions
Cooling System Relies on complex water cooling, high maintenance Air cooling system, low maintenance
Temperature Control Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation Auto-adjusts power near target temp to prevent overburning
Energy Efficiency High energy consumption, electricity costs dominate Saves 30% electric energy
Ease of Operation Requires skilled workers for manual control Fully automated PLC, one-touch operation, no skill dependency

Installation Guide

20-minute quick installation with complete support for seamless production setup

Why Choose Us

Lower Operating Costs

The induction furnace’s low maintenance requirement and long lifespan reduce the need for frequent repairs and replacements, unlike traditional electric arc furnaces. Less maintenance means reduced operational downtime and lower service costs. Who doesn't want to save on overhead?

Longer Lifespan

An induction furnace is built to last. Due to its advanced design and efficient operation, it outlasts many traditional furnaces. This durability means your investment pays off in the long run.

Introduction

Are you looking for reliable furnace melting metal solutions? This advanced furnace is designed to streamline your metal melting processes while ensuring high efficiency and quality. With its cutting-edge technology and versatile applications, it's the perfect tool for modern foundries.

Key Applications

What types of metals can you melt with this furnace?

Our furnace is engineered for melting a variety of metals, including:

Aluminum: Ideal for casting and fabrication.

Copper: Perfect for electrical applications.

Brass: Excellent for decorative and functional components.

Steel: Reliable for heavy-duty applications.

Whether you're producing alloys, castings, or preparing metals for further processing, this furnace meets your needs.

Energy Options

What energy sources does the furnace support?

Our furnace offers multiple energy options to cater to your requirements:

Energy Source Benefits
Natural Gas Cost-effective with efficient heat distribution.
Diesel Excellent performance in remote locations.
Electric Clean, controlled environment with precise heating.

Innovative Technology

Have you considered the benefits of electromagnetic induction resonance heating?

This technology harnesses the principle of electromagnetic resonance to convert electrical energy directly into heat with minimal loss. Here’s why it stands out:

  • High Efficiency: Achieves over 90% energy utilization.
  • Rapid Heating: Melts metals quickly, reducing overall processing time.
  • Uniform Heat Distribution: Minimizes temperature stress, enhancing crucible lifespan.

Product Features

What makes this furnace a superior choice?

  1. Maintenance-Free Design: Built for durability, minimizing upkeep.
  2. Crucible Compatibility: Supports various crucibles—graphite, silicon carbide, or ceramic.
  3. Precise Temperature Control: Equipped with advanced PID systems for consistent results.
  4. Automation: One-button operation simplifies management and reduces errors.

 Performance Metrics

How does the furnace perform in real-world applications?

Aluminum Capacity Power Melting Time Outer Diameter Input Voltage Input Frequency Operating Temperature Cooling Method
130 KG 30 KW 2 H 1 M 380V 50-60 HZ 20~1000 ℃ Air cooling
200 KG 40 KW 2 H 1.1 M        
500 KG 100 KW 2.5 H 1.4 M        
1000 KG 200 KW 3 H 1.8 M        
2000 KG 400 KW 3 H 2.5 M    

Why Choose an Induction Melting Furnace?

Unmatched Energy Efficiency

Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!

Superior Metal Quality

Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.

Faster Melting Time

Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.

Company Advantages

In the field of metal melting, we are more than just equipment suppliers—we are your trusted technology partners. When you choose to work with us, you will benefit from the following unique advantages:

 Cutting-Edge Technological Advantages

  • Electrimagnetic Resonance Heating Technology: Utilizes advanced electromagnetic induction principles with thermal efficiency exceeding 90%, significantly reducing energy consumption
  • Intelligent Temperature Control System: Employs PID smart algorithm to achieve precise temperature control within ±1°C, ensuring consistent melting quality
  • Modular Design: Key components feature independent modular design for easy maintenance, greatly reducing downtime

Exceptional Performance

  • High Efficiency Melting: 40% more efficient than traditional melting equipment
  • Wide Compatibility: Supports various crucible materials including graphite, silicon carbide, and ceramic
  • Flexible Capacity: Multiple capacity options from 130kg to 2000kg to meet different production needs

 Quality Assurance System

  • Rigorous Quality Inspection: Each unit undergoes 72 hours of continuous testing before leaving the factory
  • Premium Materials: Uses imported high-temperature resistant materials to ensure long-term stable operation
  • One-Year Warranty: Full 12-month warranty with lifelong technical support

Comprehensive Service Support

  • Customized Solutions: Personalized configuration based on your production process
  • Rapid Response: Technical consultation within 24 hours, solutions provided within 48 hours
  • Global Service: Supports overseas installation and commissioning, with multilingual technical support

Why Choose Us?

Among the many metal melting equipment suppliers, we understand that you need more than just a machine—you need a stable, efficient, and trustworthy long-term partner. Choosing us means you will receive comprehensive value that goes far beyond the product itself.

 Years of Expertise

We have specialized in the R&D and manufacturing of metal melting technology and equipment for decades. With a deep understanding of various production scenarios and challenges in the foundry and metallurgy industries, our products have undergone long-term market verification and are recognized for their reliability and adaptability.

Advanced Technology, High Efficiency & Energy Saving

Our core electromagnetic induction resonance heating technology achieves energy efficiency rates of over 90%, significantly reducing power consumption costs and increasing melting speed for lower operational costs and higher productivity.

 Durable & Virtually Maintenance-Free

The equipment’s main structure is robust, made of high-quality materials with a modular design. It requires minimal daily maintenance, greatly reducing downtime and long-term upkeep costs while ensuring continuous operation.

 Lifetime Technical Support

We provide lifetime technical consultation and troubleshooting support. Our team of professional engineers is always on call to quickly resolve any issues you may encounter, giving you peace of mind throughout the equipment’s lifecycle.

One-Year Warranty

All equipment comes with a full one-year warranty, including free parts replacement and repairs within the warranty period, completely eliminating your post-purchase concerns.

 Flexible Customization

We support customized solutions tailored to your specific production processes, site conditions, and output requirements (including power, voltage, crucible type, etc.), ensuring the equipment integrates seamlessly into your workflow.

Global Service & Prompt Response

No matter where you are located, we ensure fast delivery, installation guidance, and after-sales service. Our clear payment process (40% + 60% T/T) ensures a transparent and efficient collaboration.

In summary, our furnace melting metal solutions combine innovative technology with practical applications, making it a must-have for any metal processing operation. Interested in enhancing your melting processes? Contact us today for more information!

 

Frequently Asked Questions

Q1: How much energy can I save with an induction melting furnace?

Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.

Q2: Is an induction melting furnace easy to maintain?

Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.

Q3: What types of metals can be melted using an induction furnace?

Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.

Q4: Can I customize my induction furnace?

Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.

Q5:What is the power supply for the industrial furnace?
The power supply is customizable to meet your specific needs, ensuring it’s ready for use at your site.

 Q6:What information is needed for a quotation?

Provide technical requirements, industrial voltage, planned output, and relevant drawings for an accurate quote.

 Q7:What are the payment terms?

Our terms are 40% down payment and 60% before delivery, usually via T/T transaction.

Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.


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