Advanced IGBT Electric copper melting furnace
Technical Parameter
Power Range: 0-500KW adjustable
Melting Speed: 2.5-3 hours/per furnace
Temperature Range: 0-1200℃
Cooling System: Air-cooled, zero water consumption
|
Aluminium Capacity |
Power |
|
130 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
400 KG |
80 KW |
|
500 KG |
100 KW |
|
600 KG |
120 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1500 KG |
300 KW |
|
2000 KG |
400 KW |
|
2500 KG |
450 KW |
|
3000 KG |
500 KW |
|
Copper Capacity |
Power |
|
150 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
350 KG |
80 KW |
|
500 KG |
100 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1200 KG |
220 KW |
|
1400 KG |
240 KW |
|
1600 KG |
260 KW |
|
1800 KG |
280 KW |
|
Zinc Capacity |
Power |
|
300 KG |
30 KW |
|
350 KG |
40 KW |
|
500 KG |
60 KW |
|
800 KG |
80 KW |
|
1000 KG |
100 KW |
|
1200 KG |
110 KW |
|
1400 KG |
120 KW |
|
1600 KG |
140 KW |
|
1800 KG |
160 KW |
Product Functions
Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
Overheat protection: Auto shutdown extends coil life by 30%
| Feature | Description |
|---|---|
| Electromagnetic Resonance Heating | By leveraging electromagnetic resonance principles, this furnace allows energy to be converted directly into heat with minimal intermediate loss. Energy utilization exceeds 90%, offering outstanding efficiency and reduced energy costs. |
| High-Temperature Capability | With a working temperature of up to 1300°C, it supports efficient copper and non-ferrous metal melting. The high temperature ensures rapid, uniform heating, which optimizes metal quality and reduces impurities. |
| PID Precise Temperature Control | The PID temperature control system collects real-time temperature data, adjusting heating power to maintain a stable temperature. This is ideal for processes requiring precise heat management, ensuring high-quality outputs. |
| Fast Heating with Variable Frequency | Variable frequency startup minimizes initial power surges, preserving furnace and grid longevity. The eddy currents generated in the crucible deliver direct, efficient heat, reducing startup times and accelerating production. |
| Enhanced Crucible Longevity | Thanks to electromagnetic resonance heating, the furnace distributes heat evenly, minimizing thermal stress and extending crucible life by 50% or more. |
| Automation and Ease of Use | Equipped with automated temperature and timing systems, the furnace allows for one-touch operation, reducing manual effort, error risk, and training requirements, enhancing production efficiency. |
Advantages of High-Frequency Induction Furnaces
High-Frequency Eddy Current Heating
- High-frequency electromagnetic induction directly generates eddy currents in metals
- Energy conversion efficiency >98%, no resistive heat loss
Self-Heating Crucible Technology
- Electromagnetic field heats the crucible directly
- Crucible lifespan ↑30%, maintenance costs ↓50%
PLC Intelligent Temperature Control
- PID algorithm + multi-layer protection
- Prevents metal overheating
Smart Power Management
- Soft-start protects power grid
- Auto frequency conversion saves 15-20% energy
- Solar-compatible
Applications
Customer Pain Points
Resistance Furnace vs. Our High-Frequency Induction Furnace
| Features | Traditional Problems | Our Solution |
| Crucible Efficiency | Carbon buildup slows melting | Self-heating crucible maintains efficiency |
| Heating Element | Replace every 3-6 months | Copper coil lasts years |
| Energy Costs | 15-20% annual increase | 20% more efficient than resistance furnaces |
.
.
Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace
| Feature | Medium-Frequency Furnace | Our Solutions |
| Cooling System | Relies on complex water cooling, high maintenance | Air cooling system, low maintenance |
| Temperature Control | Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation | Auto-adjusts power near target temp to prevent overburning |
| Energy Efficiency | High energy consumption, electricity costs dominate | Saves 30% electric energy |
| Ease of Operation | Requires skilled workers for manual control | Fully automated PLC, one-touch operation, no skill dependency |
Installation Guide
20-minute quick installation with complete support for seamless production setup
Why Choose Us
The Electric Copper Melting Furnace offers advanced, energy-efficient copper melting technology designed to meet the needs of professional foundries. Utilizing cutting-edge induction heating with variable frequency technology, this furnace achieves exceptional performance in terms of speed, energy savings, and reliability, making it an ideal solution for B2B buyers seeking to improve productivity and operational efficiency.
We are committed to providing high-performance, energy-efficient copper melting solutions that combine durability, precision, and innovation. Our furnaces incorporate the latest induction heating technology, optimized for longevity and ease of use, making them ideal for large-scale copper processing. With our expertise, support, and dedication to customer satisfaction, we strive to be your trusted partner in metal casting.
. Why Choose an Induction Melting Furnace?
Unmatched Energy Efficiency
Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!
Superior Metal Quality
Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.
Faster Melting Time
Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.
Frequently Asked Questions
Q1: How much energy can I save with an induction melting furnace?
Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.
Q2: Is an induction melting furnace easy to maintain?
Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.
Q3: What types of metals can be melted using an induction furnace?
Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.
Q4: Can I customize my induction furnace?
Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.
Q5. What is the warranty for the Electric Copper Melting Furnace?
We provide a one-year quality warranty. During this period, parts will be replaced for free if issues arise. We also offer lifetime technical support to assist you with any operational needs.
Q6. How easy is the furnace to install?
The furnace is designed for easy installation, with only two cables to connect. We supply paper and video instructions for the temperature control system and provide guidance to ensure you are comfortable with the setup.
Q7. What export ports do you use?
We typically export from Ningbo and Qingdao ports, though we can adjust to suit your preferences.
Q8. What are the payment terms and delivery time?
For smaller machines, we require 100% payment in advance. For larger machines, a 30% deposit is required, with the remaining 70% payable before shipment. Payment can be made via T/T, Western Union, or cash.
Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.
