Scrap metal cutter
- Instruction:
It has a wide range of applications and is suitable for various industrial scenarios
The cutting metal machine are mainly used to quickly compress, cut and reduce the size of large waste materials, facilitating subsequent transportation, smelting or packaging.
Typical application scenarios include:
- Overall shearing and flattening of scrapped vehicles.
- Cut discarded large household appliances such as refrigerators and washing machines before disassembling.
- Cutting of metal structures such as scrap steel bars, steel plates and H-beams.
- Crushing of heavy waste materials such as abandoned oil drums, fuel tanks, pipelines and ship plates.
- Treatment of large-volume metal waste generated from various industrial containers and building demolition.
- The material size after shearing is more regular and the volume is smaller, which greatly reduces the transportation cost and improves the efficiency of the subsequent smelting process.
Ii. Main Advantages - High efficiency, durability, and energy conservation
- High-efficiency shearing: It can replace traditional gas cutting or manual flame cutting, significantly improving the processing speed.
- Suitable for multi-layer/high-density materials: The cutting metal machine can complete the shearing of multi-layer metals or thick-walled structures in one go without the need for repeated feeding.
- The shearing effect is neat: The cut is regular, which is convenient for stacking and subsequent processing.
- Applicable to continuous production lines: It is used in conjunction with automatic feeding devices or conveyor lines to build an intelligent shearing system.
- The equipment is easy to maintain and has a long service life: The cutting tools are made of high-strength alloy steel, which is wear-resistant, impact-resistant, replaceable and easy to maintain.
- Energy saving and high efficiency: Compared with hammer crushers, the shearing process consumes less energy, generates less dust and has lower requirements for subsequent processing equipment.
Iii. Overview of Technical Parameters
Mold | Shear force (ton) | Size of material box (mm) | Blade (mm) | Productivity (ton/hour) | Motor power |
Q91Y-350 | 350 | 7200×1200×450 | 1300 | 20 | 37KW×2 |
Q91Y-400 | 400 | 7200×1300×550 | 1400 | 35 | 45KW×2 |
Q91Y-500 | 500 | 7200×1400×650 | 1500 | 45 | 45KW×2 |
Q91Y-630 | 630 | 8200×1500×700 | 1600 | 55 | 55KW×3 |
Q91Y-800 | 800 | 8200×1700×750 | 1800 | 70 | 45KW×4 |
Q91Y-1000 | 1000 | 8200×1900×800 | 2000 | 80 | 55KW×4 |
Q91Y-1250 | 1250 | 9200×2100×850 | 2200 | 95 | 75KW×3 |
Q91Y-1400 | 1400 | 9200×2300×900 | 2400 | 110 | 75KW×3 |
Q91Y-1600 | 1600 | 9200×2300×900 | 2400 | 140 | 75KW×3 |
Q91Y-2000 | 2000 | 10200×2500×950 | 2600 | 180 | 75KW×4 |
Q91Y-2500 | 2500 | 11200×2500×1000 | 2600 | 220 | 75KW×4 |
Rongda Industrial Group Co., Ltd. offers a variety of cutting metal machine in different specifications and supports customization on demand to meet the shearing needs of various customers.
Iv. Overview of Automated Workflow
- Equipment startup: Turn on the oil pump motor, and the system switches from standby mode to running mode
- System Initialization: Reset all working components manually or automatically
- Loading: Fill the material to be sheared into the pressing box
- Automatic operation : The equipment enters the cyclic shearing mode to achieve efficient and continuous operation
- Support the provision of complete operation demonstration videos to facilitate customers' quick understanding of the equipment operation logic.
V. Equipment installation, commissioning and training Services
We provides complete on-site installation guidance and commissioning services for each cutting metal machine. After the equipment arrives at the customer's factory, it will be completed with the assistance of experienced technical engineers:
- Install the hydraulic system and the electrical system.
- Connect the power supply and adjust the running direction of the motor.
- System linkage testing and trial production operation.
- Provide operation training and safety specification guidance.
Vi. Manual for Operation and Maintenance of cutting metal machine (Brief Excerpt)
Daily inspection:
- Check the oil level and temperature of the hydraulic oil tank
- Check the hydraulic pressure and whether there is any leakage
- Check the fixation condition and wear degree of the blade
- Remove foreign objects around the limit switch
Weekly maintenance:
- Clean the oil filter
- Check the firmness of the bolt connection
- Lubricate each guide rail and slider component
Annual maintenance:
- Replace the grease
- Check the degree of hydraulic oil contamination and replace it in a timely manner
- Inspect and repair the hydraulic sealing system and check the aging condition of the sealing parts
All maintenance suggestions are based on ISO industrial equipment maintenance standards to ensure the long-term stable operation of the equipment.
Vii. Reasons for Choosing Rongda Industrial Group
- Strong manufacturing capabilities: Possessing the ability to manufacture, debug and customize large-scale equipment as a complete machine.
- Professional technical team: Dedicated to the research and development of hydraulic shearing equipment for over 20 years, with rich experience.
- Comprehensive after-sales service: One-stop service guarantee including installation, training and maintenance.
- Complete export certifications: The equipment complies with international certifications such as CE and is widely exported to Southeast Asia, Africa, South America and other regions
Viii. Conclusion and Purchase Suggestions
The gantry shearing machine is not only a metal shearing device, but also a key equipment for achieving efficient resource utilization of waste materials. For enterprises such as metal recycling plants, steel smelters, and dismantling companies, choosing a gantry shear with stable performance, strong shearing force, and convenient maintenance will greatly enhance production efficiency and profit margins.
Welcome to contact us for quotations, video demonstrations or customized solutions. Rongda Industrial Group will provide you with the most professional support and solutions.