Induction heater for aluminium
1. Electromagnetic Resonance Heating: Why It’s the Ultimate Efficiency Solution
Our induction heater for aluminium utilizes electromagnetic resonance technology. Here’s why it matters:
- Direct Conversion of Energy to Heat: No intermediate losses from conduction or convection.
- Energy Utilization Rate: Over 90% efficiency, which is far higher than conventional furnaces.
- Consistent and Fast Heating: Eliminates temperature fluctuations, perfect for precision melting.
This efficient method of heating is more than just fast—it’s a game-changer in energy savings and operational costs.
2. Precision Temperature Control: The PID Control Advantage
Accurate temperature is crucial for aluminum melting, and our PID control system delivers just that. Here’s how:
- Automated Monitoring: Continuously measures internal temperatures against your target.
- Power Adjustment: Automatically modulates heating power, ensuring a steady, consistent temperature.
- Suited for Precision Work: Ideal for delicate metals, thanks to minimal temperature fluctuation.
3. Energy Efficiency and Fast Heating: How It Cuts Operational Costs
Our induction heater is designed for exceptional energy savings:
- Aluminum Melting Efficiency: Uses only 350 kWh per ton—a notable reduction in energy use.
- Variable Frequency Start-Up: Reduces initial surge current, extending equipment life.
- Air Cooling System: Eliminates the need for complex water cooling, lowering installation and maintenance costs.
With such low power consumption, our furnace will significantly reduce your monthly energy expenses.
4. Enhanced Crucible Life: Longevity and Durability
Longer crucible life means reduced replacement costs. Here’s what makes our crucibles last:
- Even Heat Distribution: Electromagnetic resonance distributes heat evenly, minimizing thermal stress.
- 50% Longer Lifespan: Our crucibles last up to 5 years for aluminum and 1 year for brass.
- Reduced Maintenance: Less frequent replacements save time and labor costs.
5. Flexible Tilting Mechanism: Simplifying the Metal Pouring Process
Choose the pouring style that fits your operation:
- Electric Tilting: For quick and automated pouring with high precision.
- Manual Tilting: Offers cost-effective control for smaller operations.
The intuitive tilting design minimizes spills and allows for safe, controlled pouring—ideal for any production scale.
Product Features at a Glance
| Feature | Specification |
|---|---|
| Temperature Range | 20°C to 1300°C |
| Energy Consumption | Copper: 300 kWh/Ton, Aluminum: 350 kWh/Ton |
| Control System | PID Precision Temperature Control |
| Cooling System | Air-Cooled |
| Heating Speed | Fast, with direct induction heating |
| Crucible Life (Aluminum) | Up to 5 years |
| Tilting Mechanism | Manual or Electric Options Available |
FAQs
1. How does this induction heater achieve such high energy efficiency?
Using electromagnetic resonance, it directly converts electric energy to heat without intermediary losses. This results in up to 90% efficiency.
2. What kind of maintenance is required?
Minimal maintenance is needed due to the air cooling system, easy-to-replace heating elements, and long-lasting crucibles. This reduces downtime and operational costs.
3. Can the power supply be customized?
Yes, we offer customized power supply options, ensuring voltage and phase compatibility to match your facility’s requirements.
Our Company Advantage
We combine industry expertise with advanced technology, providing you with cutting-edge melting solutions. We prioritize energy efficiency, durability, and ease of use, and our team is here to ensure your success with every installation.
If you’re looking for a reliable, cost-effective induction heater for aluminum melting, our team is ready to assist. Let’s elevate your foundry efficiency—contact us today for a tailored quote!
