300KG Copper smelting furnace 60KW Energy Saving Type
Technical Parameter
Power Range: 0-500KW adjustable
Melting Speed: 2.5-3 hours/per furnace
Temperature Range: 0-1200℃
Cooling System: Air-cooled, zero water consumption
|
Aluminium Capacity |
Power |
|
130 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
400 KG |
80 KW |
|
500 KG |
100 KW |
|
600 KG |
120 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1500 KG |
300 KW |
|
2000 KG |
400 KW |
|
2500 KG |
450 KW |
|
3000 KG |
500 KW |
|
Copper Capacity |
Power |
|
150 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
350 KG |
80 KW |
|
500 KG |
100 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1200 KG |
220 KW |
|
1400 KG |
240 KW |
|
1600 KG |
260 KW |
|
1800 KG |
280 KW |
|
Zinc Capacity |
Power |
|
300 KG |
30 KW |
|
350 KG |
40 KW |
|
500 KG |
60 KW |
|
800 KG |
80 KW |
|
1000 KG |
100 KW |
|
1200 KG |
110 KW |
|
1400 KG |
120 KW |
|
1600 KG |
140 KW |
|
1800 KG |
160 KW |
Product Functions
Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
Overheat protection: Auto shutdown extends coil life by 30%
Advantages of High-Frequency Induction Furnaces
High-Frequency Eddy Current Heating
- High-frequency electromagnetic induction directly generates eddy currents in metals
- Energy conversion efficiency >98%, no resistive heat loss
Self-Heating Crucible Technology
- Electromagnetic field heats the crucible directly
- Crucible lifespan ↑30%, maintenance costs ↓50%
PLC Intelligent Temperature Control
- PID algorithm + multi-layer protection
- Prevents metal overheating
Smart Power Management
- Soft-start protects power grid
- Auto frequency conversion saves 15-20% energy
- Solar-compatible
Applications
Customer Pain Points
Resistance Furnace vs. Our High-Frequency Induction Furnace
| Features | Traditional Problems | Our Solution |
| Crucible Efficiency | Carbon buildup slows melting | Self-heating crucible maintains efficiency |
| Heating Element | Replace every 3-6 months | Copper coil lasts years |
| Energy Costs | 15-20% annual increase | 20% more efficient than resistance furnaces |
.
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Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace
| Feature | Medium-Frequency Furnace | Our Solutions |
| Cooling System | Relies on complex water cooling, high maintenance | Air cooling system, low maintenance |
| Temperature Control | Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation | Auto-adjusts power near target temp to prevent overburning |
| Energy Efficiency | High energy consumption, electricity costs dominate | Saves 30% electric energy |
| Ease of Operation | Requires skilled workers for manual control | Fully automated PLC, one-touch operation, no skill dependency |
Installation Guide
20-minute quick installation with complete support for seamless production setup
Why Choose Us
Lower Operating Costs
The induction furnace’s low maintenance requirement and long lifespan reduce the need for frequent repairs and replacements, unlike traditional electric arc furnaces. Less maintenance means reduced operational downtime and lower service costs. Who doesn't want to save on overhead?
Longer Lifespan
An induction furnace is built to last. Due to its advanced design and efficient operation, it outlasts many traditional furnaces. This durability means your investment pays off in the long run.
Why Choose an Induction Melting Furnace?
Unmatched Energy Efficiency
Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!
Superior Metal Quality
Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.
Faster Melting Time
Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.
Why Choose Our Copper Smelting Furnace?
What makes this furnace stand out? Let’s start with the basics. Our copper smelting furnace leverages cutting-edge electromagnetic resonance heating technology to convert electrical energy directly into heat. This method ensures that up to 90% of energy is used efficiently, avoiding common energy losses seen in traditional heating methods.
Here's why that matters:
Energy Efficiency: Melt one ton of copper with just 300 kWh, saving on energy costs.Air Cooling System: Unlike conventional furnaces, this furnace uses a robust air cooling system, eliminating the need for water and reducing maintenance costs.Installation Made Easy: With a compact, plug-and-play design, it’s quick to set up and start smelting copper fast.
Key Advantages of Electromagnetic Resonance Heating
| Feature | Benefit |
|---|---|
| Electromagnetic Resonance | Converts electric energy directly into heat, reaching >90% efficiency with minimal energy loss. |
| PID Precise Temperature Control | Continuously measures and adjusts to target temperature, ensuring stability within ±1°C. |
| Variable Frequency Start | Reduces initial surge current, extending furnace and power grid lifespan. |
| Fast Heating | Uses eddy currents to heat the crucible directly, eliminating heat transfer delays. |
| Extended Crucible Life | Uniform internal heat distribution lowers thermal stress, increasing crucible lifespan by 50%. |
| Automated Operation | One-touch operation with automation reduces user intervention and error, boosting productivity. |
How does it improve melting quality? Precise, stable temperature control through PID adjustments means less fluctuation and fewer impurities. Expect a cleaner copper melt every time.
Technical Specifications
Our copper smelting furnace offers various capacities to meet your production needs. Here’s an overview:
|
Copper Capacity |
Power |
Melting time |
Outer diameter |
Voltage |
Frequency |
Working temperature |
Cooling method |
|
150 KG |
30 KW |
2 H |
1 M |
380V |
50-60 HZ |
20~1300 ℃ |
Air cooling |
|
200 KG |
40 KW |
2 H |
1 M |
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|
300 KG |
60 KW |
2.5 H |
1 M |
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|
350 KG |
80 KW |
2.5 H |
1.1 M |
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|
500 KG |
100 KW |
2.5 H |
1.1 M |
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|
800 KG |
160 KW |
2.5 H |
1.2 M |
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|
1000 KG |
200 KW |
2.5 H |
1.3 M |
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|
1200 KG |
220 KW |
2.5 H |
1.4 M |
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|
1400 KG |
240 KW |
3 H |
1.5 M |
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|
1600 KG |
260 KW |
3.5 H |
1.6 M |
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|
1800 KG |
280 KW |
4 H |
1.8 M |
Note: Custom capacities and OEM options are available upon request.
Why Partner with Us?
We’re more than just a supplier. With years of experience in copper smelting solutions, we bring in-depth expertise, global reach, and a commitment to excellence. Our furnaces are trusted worldwide, from North America to Asia, for their reliability, efficiency, and innovative design.
Looking for a long-term partner in copper smelting technology? We’re here to help you build a stronger, more efficient operation.
Frequently Asked Questions
Q1: How much energy can I save with an induction melting furnace?
Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.
Q2: Is an induction melting furnace easy to maintain?
Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.
Q3: What types of metals can be melted using an induction furnace?
Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.
Q4: Can I customize my induction furnace?
Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.
Q5:How is after-sales service handled?
We offer comprehensive after-sales support, including installation guidance and remote troubleshooting. Need an on-site repair? Our engineers are ready to assist.
Q6:Can we customize the furnace with our company’s branding?
Yes, we provide OEM services, enabling your logo and custom specifications to be integrated seamlessly.
Q7:What’s the typical delivery time?
Our standard delivery time is 7–30 days, depending on the order size. We aim for swift processing to meet your project timelines.
Q8: What maintenance is required for air-cooled systems?
Minimal! With no water cooling required, this furnace avoids typical water-related maintenance issues, and air cooling reduces downtime, ensuring smooth, continuous operation.
Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.
