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Durable Copper melting crucible BN/BU 200KG 300KG 400KG 500KG

Short Description:

Copper smelting crucible is a high-performance container specially designed for high-temperature smelting of copper and its alloys. It is widely used in metallurgy, casting, metal processing and other fields.  The crucible has excellent high temperature resistance and corrosion resistance, and maintains stable physical and chemical properties in high temperature environments, ensuring the production of high-quality copper products.


Product Detail

FAQ

Product Tags

Crucible Quality

Withstands Myriad Smelts

PRODUCT FEATURES

Superior Thermal Conductivity

The unique blend of silicon carbide and graphite ensures rapid and uniform heating, significantly cutting down on melting time.

 

silicon carbide graphite crucible
silicon carbide graphite crucible

Extreme Temperature Resistance

The unique blend of silicon carbide and graphite ensures rapid and uniform heating, significantly cutting down on melting time.

Durable Corrosion Resistance

The unique blend of silicon carbide and graphite ensures rapid and uniform heating, significantly cutting down on melting time.

silicon carbide graphite crucible

TECHNICAL SPECIFICATIONS

 

  • No Model OD H ID BD
    1 80 330 410 265 230
    2 100 350 440 282 240
    3 110 330 380 260 205
    4 200 420 500 350 230
    5 201 430 500 350 230
    6 350 430 570 365 230
    7 351 430 670 360 230
    8 300 450 500 360 230
    9 330 450 450 380 230
    10 350 470 650 390 320
    11 360 530 530 460 300
    12 370 530 570 460 300
    13 400 530 750 446 330
    14 450 520 600 440 260
    15 453 520 660 450 310
    16 460 565 600 500 310
    17 463 570 620 500 310
    18 500 520 650 450 360
    19 501 520 700 460 310
    20 505 520 780 460 310
    21 511 550 660 460 320
    22 650 550 800 480 330
    23 700 600 500 550 295
    24 760 615 620 550 295
    25 765 615 640 540 330
    26 790 640 650 550 330
    27 791 645 650 550 315
    28 801 610 675 525 330
    29 802 610 700 525 330
    30 803 610 800 535 330
    31 810 620 830 540 330
    32 820 700 520 597 280
    33 910 710 600 610 300
    34 980 715 660 610 300
    35 1000 715 700 610 300

PROCESS FLOW

 premium silicon carbide
Isostatic Pressing
High-Temperature Sintering
brass melting crucible
brass melting crucible
brass melting crucible

1. Precision Formulation

High-purity graphite + premium silicon carbide + proprietary binding agent.

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2.Isostatic Pressing

Density up to 2.2g/cm³ | Wall thickness tolerance ±0.3m

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3.High-Temperature Sintering

SiC particle recrystallization forming 3D network structure

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4.  Surface Enhancement

Anti-oxidation coating → 3× improved corrosion resistance

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5. Rigorous Quality Inspection

Unique tracking code for full lifecycle traceability

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6. Safety Packaging

Shock-absorbent layer + Moisture barrier + Reinforced casing

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PRODUCT APPLICATION

GAS MELTING FURNACE

Gas Melting Furnace

Induction melting furnace

Induction Melting Furnace

Resistance furnace

Resistance Melting Furnace

WHY CHOOSE US

  • Customized Services:
    We offer crucibles in various materials and specifications tailored to meet your specific smelting needs. Our professional technical support and after-sales service ensure worry-free usage.
  • Cost-Effectiveness:
    By optimizing our manufacturing processes, we provide competitive prices without compromising quality. The long-life design reduces replacement frequency, lowering overall operational costs.
  • Environmental Protection:
    We prioritize sustainable development by using environmentally friendly materials and processes. Our old crucibles can be recycled, minimizing environmental impact.

 

HOW TO USE AND MAINTENANCE

  1. Pre-Use Preparation:
    Gradually heat the crucible to remove moisture and stress before its first use. This step is crucial to prevent damage.
  2. Thermal Shock Prevention:
    Avoid severe thermal shocks during use to maintain the integrity of the crucible.
  3. Regular Cleaning:
    Clean the inner walls of the crucible regularly to prevent residue build-up, which can affect thermal conductivity and melting efficiency.

FAQS

Q1: What are the advantages of silicon carbide graphite crucibles compared to traditional graphite crucibles?

✅ Higher Temperature Resistance: Can withstand 1800°C long-term and 2200°C short-term (vs. ≤1600°C for graphite).
✅ Longer Lifespan: 5x better thermal shock resistance, 3-5x longer average service life.
✅ Zero Contamination: No carbon penetration, ensuring molten metal purity.

Q2: Which metals can be melted in these crucibles?
▸ Common Metals: Aluminum, copper, zinc, gold, silver, etc.
▸ Reactive Metals: Lithium, sodium, calcium (requires Si₃N₄ coating).
▸ Refractory Metals: Tungsten, molybdenum, titanium (requires vacuum/inert gas).

Q3: Do new crucibles require pre-treatment before use?
Mandatory Baking: Slowly heat to 300°C → hold for 2 hours (removes residual moisture).
First Melt Recommendation: Melt a batch of scrap material first (forms a protective layer).

Q4: How to prevent crucible cracking?

Never charge cold material into a hot crucible (max ΔT < 400°C).

Cooling rate after melting < 200°C/hour.

Use dedicated crucible tongs (avoid mechanical impact).

Q5: How to prevent crucible cracking?

Never charge cold material into a hot crucible (max ΔT < 400°C).

Cooling rate after melting < 200°C/hour.

Use dedicated crucible tongs (avoid mechanical impact).

Q6: What is the minimum order quantity (MOQ)?

Standard Models: 1 piece (samples available).

Custom Designs: 10 pieces (CAD drawings required).

Q7: What is the lead time?
⏳ In-Stock Items: Ships within 48 hours.
⏳ Custom Orders: 15-25 days for production and 20 days for mould.

Q8: How to determine if a crucible has failed?

Cracks > 5mm on inner wall.

Metal penetration depth > 2mm.

Deformation > 3% (measure outer diameter change).

Q9: Do you provide melting process guidance?

Heating curves for different metals.

Inert gas flow rate calculator.

Slag removal video tutorials.


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