Advanced Casting Furnaces for Copper Brass Bronze
Technical Parameter
Power Range: 0-500KW adjustable
Melting Speed: 2.5-3 hours/per furnace
Temperature Range: 0-1200℃
Cooling System: Air-cooled, zero water consumption
|
Aluminium Capacity |
Power |
|
130 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
400 KG |
80 KW |
|
500 KG |
100 KW |
|
600 KG |
120 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1500 KG |
300 KW |
|
2000 KG |
400 KW |
|
2500 KG |
450 KW |
|
3000 KG |
500 KW |
|
Copper Capacity |
Power |
|
150 KG |
30 KW |
|
200 KG |
40 KW |
|
300 KG |
60 KW |
|
350 KG |
80 KW |
|
500 KG |
100 KW |
|
800 KG |
160 KW |
|
1000 KG |
200 KW |
|
1200 KG |
220 KW |
|
1400 KG |
240 KW |
|
1600 KG |
260 KW |
|
1800 KG |
280 KW |
|
Zinc Capacity |
Power |
|
300 KG |
30 KW |
|
350 KG |
40 KW |
|
500 KG |
60 KW |
|
800 KG |
80 KW |
|
1000 KG |
100 KW |
|
1200 KG |
110 KW |
|
1400 KG |
120 KW |
|
1600 KG |
140 KW |
|
1800 KG |
160 KW |
Product Functions
Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
Overheat protection: Auto shutdown extends coil life by 30%
Advantages of High-Frequency Induction Furnaces
High-Frequency Eddy Current Heating
- High-frequency electromagnetic induction directly generates eddy currents in metals
- Energy conversion efficiency >98%, no resistive heat loss
Self-Heating Crucible Technology
- Electromagnetic field heats the crucible directly
- Crucible lifespan ↑30%, maintenance costs ↓50%
PLC Intelligent Temperature Control
- PID algorithm + multi-layer protection
- Prevents metal overheating
Smart Power Management
- Soft-start protects power grid
- Auto frequency conversion saves 15-20% energy
- Solar-compatible
Applications
Customer Pain Points
Resistance Furnace vs. Our High-Frequency Induction Furnace
| Features | Traditional Problems | Our Solution |
| Crucible Efficiency | Carbon buildup slows melting | Self-heating crucible maintains efficiency |
| Heating Element | Replace every 3-6 months | Copper coil lasts years |
| Energy Costs | 15-20% annual increase | 20% more efficient than resistance furnaces |
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Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace
| Feature | Medium-Frequency Furnace | Our Solutions |
| Cooling System | Relies on complex water cooling, high maintenance | Air cooling system, low maintenance |
| Temperature Control | Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation | Auto-adjusts power near target temp to prevent overburning |
| Energy Efficiency | High energy consumption, electricity costs dominate | Saves 30% electric energy |
| Ease of Operation | Requires skilled workers for manual control | Fully automated PLC, one-touch operation, no skill dependency |
Installation Guide
20-minute quick installation with complete support for seamless production setup
Why Choose Us
Lower Operating Costs
The induction furnace’s low maintenance requirement and long lifespan reduce the need for frequent repairs and replacements, unlike traditional electric arc furnaces. Less maintenance means reduced operational downtime and lower service costs. Who doesn't want to save on overhead?
Longer Lifespan
An induction furnace is built to last. Due to its advanced design and efficient operation, it outlasts many traditional furnaces. This durability means your investment pays off in the long run.
Why Choose an Induction Melting Furnace?
Unmatched Energy Efficiency
Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!
Superior Metal Quality
Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.
Faster Melting Time
Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.
Our casting furnaces combine exceptional energy efficiency, ease of use, and automation, tailored to meet the needs of professional buyers in the industrial sector. With a strong network across the USA, Germany, Asia, and the Middle East, we deliver reliable, high-performance products backed by robust support.
When you choose us, you gain:
- Industry-Leading Expertise: Over two decades of innovation in furnace technology
- Global Reach: Established partnerships in key markets worldwide
- Customized Solutions: OEM options and personalized service tailored to your unique needs
- Dedicated After-Sales Service: Installation support, training, and technical assistance
With our commitment to quality, innovation, and customer satisfaction, we’re ready to support your business with the best casting furnace solutions available.
Overview of the Casting Furnace
What is a Casting Furnace?
A casting furnace is specialized equipment designed to melt metals such as copper and aluminum efficiently and precisely. This cutting-edge furnace, powered by advanced electromagnetic resonance heating technology, offers significant advantages in energy efficiency and melting speed. It can melt one ton of copper with just 300 kWh and one ton of aluminum with only 350 kWh. Additionally, this furnace uses an air cooling system instead of a water-cooling system, making installation simpler and operational maintenance more convenient.
Key Features:
- Energy Efficient: 90%+ energy utilization
- Air Cooling System: No complex water setup
- Optional Tilt Mechanism: Available in both electric and manual options
- Quick and Uniform Melting
2. Core Technology: Electromagnetic Resonance Heating
How does Electromagnetic Resonance Heating work?
Electromagnetic resonance heating directly converts electrical energy into heat within the metal. By using electromagnetic resonance, this furnace minimizes energy loss associated with conduction or convection, reaching energy utilization rates of over 90%. This high-efficiency heating means faster, consistent melts with reduced energy consumption.
3. Precision Temperature Control with PID System
The PID (Proportional-Integral-Derivative) temperature control system continuously monitors furnace temperature, comparing it with the target. If there’s any temperature deviation, the PID system automatically adjusts the heating power. This setup ensures stable temperatures, which is critical for maintaining metal quality and preventing defects.
Advantages of PID Control:
- Consistent Quality: Minimizes temperature fluctuations, ensuring uniform melts
- Suitable for Sensitive Melts: Ideal for precision casting applications
- Improved Efficiency: Reduced power wastage
4. Advanced Variable Frequency Start-up Protection
To reduce the stress on the equipment and power system, our casting furnace employs a variable frequency start-up mechanism. This feature limits the initial surge of current when starting, which helps extend the lifespan of both the furnace and the power grid it’s connected to.
|
Copper Capacity |
Power |
Melting time |
Outer diameter |
Voltage |
Frequency |
Working temperature |
Cooling method |
|
150 KG |
30 KW |
2 H |
1 M |
380V |
50-60 HZ |
20~1300 ℃ |
Air cooling |
|
200 KG |
40 KW |
2 H |
1 M |
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|
300 KG |
60 KW |
2.5 H |
1 M |
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|
350 KG |
80 KW |
2.5 H |
1.1 M |
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500 KG |
100 KW |
2.5 H |
1.1 M |
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|
800 KG |
160 KW |
2.5 H |
1.2 M |
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1000 KG |
200 KW |
2.5 H |
1.3 M |
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|
1200 KG |
220 KW |
2.5 H |
1.4 M |
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1400 KG |
240 KW |
3 H |
1.5 M |
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|
1600 KG |
260 KW |
3.5 H |
1.6 M |
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|
1800 KG |
280 KW |
4 H |
1.8 M |
5. Key Advantages of Our Casting Furnace
| Feature | Description |
|---|---|
| Fast Heating | Electromagnetic resonance generates direct heat within the crucible. |
| Extended Crucible Lifespan | Uniform heat distribution reduces thermal stress, increasing durability by 50%. |
| User-Friendly Automation | One-click operation with automated control systems, reducing human error. |
| Compact Design | Air cooling reduces setup complexity, saving installation time. |
This furnace’s efficient design minimizes downtime, maximizes productivity, and significantly lowers operational costs.
Frequently Asked Questions
Q1: How much energy can I save with an induction melting furnace?
Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.
Q2: Is an induction melting furnace easy to maintain?
Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.
Q3: What types of metals can be melted using an induction furnace?
Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.
Q4: Can I customize my induction furnace?
Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.
Q5:Who is this furnace designed for?
This casting furnace is ideal for B2B buyers in the metal casting, foundry, and manufacturing industries, especially those seeking high-efficiency and low-maintenance solutions for melting copper, aluminum, and other metals.
Q6:What type of cooling system does it use?
This furnace uses an air cooling system, which simplifies installation and avoids water-related maintenance issues.
Q7:How much energy does it consume to melt metals?
It requires 300 kWh to melt a ton of copper and 350 kWh to melt a ton of aluminum, representing significant energy savings.
Q8:Is there an option for automated pouring?
Yes, an optional electric tilting mechanism is available, along with a manual option for those who prefer more control.
Q9:How does the PID temperature control benefit my operations?
It ensures precise, stable temperature regulation, reducing the risk of over- or under-heating, which directly improves product quality.
Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.
