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500KG Aluminium melting furnace for melting aluminum ingot

Short Description:

√ Melting aluminum 350KWh/ton
√ Energy saving up to 30%
√ Crucible service life more than 5 years
√ Fast melting speed
√ Melting body and control cabinet


  • FOB Price: US $0.5 - 9,999 / Piece
  • Min.Order Quantity: 100 Piece/Pieces
  • Supply Ability: 10000 Piece/Pieces per Month
  • Product Detail

    FAQ

    Product Tags

    High-Efficiency Melting for Zinc/Aluminum/Copper

    ✅ 30% Power Savings | ✅ ≥90% Thermal Efficiency | ✅ Zero Maintenance

    Technical Parameter

    Power Range: 0-500KW adjustable

    Melting Speed: 2.5-3 hours/per furnace

    Temperature Range: 0-1200℃

    Cooling System: Air-cooled, zero water consumption

    Aluminium Capacity

     Power    

    130 KG

    30 KW

    200 KG

    40 KW

    300 KG

    60 KW

    400 KG

    80 KW

    500 KG

    100 KW

    600 KG

    120 KW

    800 KG

    160 KW

    1000 KG

    200 KW

    1500 KG

    300 KW

    2000 KG

    400 KW

    2500 KG

    450 KW

    3000 KG

    500 KW

     

    Copper Capacity

       Power    

    150 KG

    30 KW

    200 KG

    40 KW

    300 KG

    60 KW

    350 KG

    80 KW

    500 KG

    100 KW

    800 KG

    160 KW

    1000 KG

    200 KW

    1200 KG

    220 KW

    1400 KG

    240 KW

    1600 KG

    260 KW

    1800 KG

    280 KW

     

    Zinc Capacity

    Power    

    300 KG

    30 KW

    350 KG

    40 KW

    500 KG

    60 KW

    800 KG

    80 KW

    1000 KG

    100 KW

    1200 KG

    110 KW

    1400 KG

    120 KW

    1600 KG

    140 KW

    1800 KG

    160 KW

     

    Product Functions

    Preset temperatures & timed start: Save costs with off-peak operation
    Soft-start & frequency conversion: Automatic power adjustment
     Overheat protection: Auto shutdown extends coil life by 30%

    Advantages of High-Frequency Induction Furnaces

    High-Frequency Eddy Current Heating

    • High-frequency electromagnetic induction directly generates eddy currents in metals
    • Energy conversion efficiency >98%, no resistive heat loss

     

    Self-Heating Crucible Technology

    • Electromagnetic field heats the crucible directly
    • Crucible lifespan ↑30%, maintenance costs ↓50%

     

    PLC Intelligent Temperature Control

    • PID algorithm + multi-layer protection
    • Prevents metal overheating

     

    Smart Power Management

    • Soft-start  protects power grid
    • Auto frequency conversion saves 15-20% energy
    • Solar-compatible 

     

    Applications

    Die Casting Factory

    Die Casting of   

    Zinc/Aluminum/Brass

    Casting and Foundry Factory

    Casting of Zinc/Aluminum/Brass/Copper

    Scrap Metal Recycling Factory

    Recycle of Zinc/Aluminum/Brass/Copper

    Customer Pain Points

    Resistance Furnace vs. Our High-Frequency Induction Furnace

    Features Traditional Problems Our Solution
    Crucible Efficiency Carbon buildup slows melting Self-heating crucible maintains efficiency
    Heating Element Replace every 3-6 months   Copper coil lasts years
    Energy Costs 15-20% annual increase 20% more efficient than resistance furnaces

    .

    .

    Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace

    Feature Medium-Frequency Furnace Our Solutions
    Cooling System Relies on complex water cooling, high maintenance Air cooling system, low maintenance
    Temperature Control Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation Auto-adjusts power near target temp to prevent overburning
    Energy Efficiency High energy consumption, electricity costs dominate Saves 30% electric energy
    Ease of Operation Requires skilled workers for manual control Fully automated PLC, one-touch operation, no skill dependency

    Installation Guide

    20-minute quick installation with complete support for seamless production setup

    Why Choose Us

    We take "customer-friendly, quality-oriented, integrative, innovative" as objectives. "Truth and honesty" is our administration ideal for Aluminium melting furnace , In order to meet more market demands and long-term development, a 150, 000-square-meter new factory is under construction, which might be put into use in 2014. Then, we shall own a large capacity of producing. Of course, we'll continue improving the service system to meet the requirements of customers, bringing health, happiness and beauty to everyone.
    1.Our furnace has a higher melting efficiency, up to 90-95%, while traditional electric furnaces are 50-75%. The power-saving effect is as high as 30%.

    2. Our furnace has higher uniformity when melting metal, which can improve product quality, reduce porosity, and enhance mechanical performance.

    3. Our induction furnace has a faster production speed, up to 2-3 times faster. This will improve productivity and shorten production time.

    4.The more precise temperature control system of our furnace has better temperature control with a tolerance of +/-1-2°C, compared to +/- 5-10°C for traditional electric furnaces. This will improve product quality and reduce the scrap rate.

    5. Compared with traditional electric furnaces, our furnace is more durable and requires less maintenance, as they have no moving parts that wear over time, reducing downtime and maintenance costs. 

    Unmatched Energy Efficiency

    Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!

    Superior Metal Quality

    Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.

    Faster Melting Time

    Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.

    Frequently Asked Questions

    Can you adapt your furnace to local conditions or do you only supply standard products?
    We offer custom industrial electric furnace designed to meet the specific needs of each customer and process. We considered unique installation locations, access situations, application requirements, and supply and data interfaces. We will offer you a effective solution in 24 hours. So just feel free to contact us, no matter you are looking for a standard product or a solution.

    How do I request warranty service after warranty ?
    Simply contact our customer service team to request warranty service, We'll be happy to provide a service call and provide you with a cost estimate for any repairs or maintenance needed.

    What maintenance requirements for the induction furnace?
    Our induction furnaces have fewer moving parts than traditional furnaces, which means they require less maintenance. However, regular checks and maintenance are still necessary to ensure optimal performance and longevity. After delivery, we will provide a maintenance list, and the logistics department will remind you of the maintenance regularly.

    Our Team
    No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.


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