500KG Aluminium melting furnace for melting aluminum ingot
Technical Parameter
Power Range: 0-500KW adjustable
Melting Speed: 2.5-3 hours/per furnace
Temperature Range: 0-1200℃
Cooling System: Air-cooled, zero water consumption
Aluminium Capacity |
Power |
130 KG |
30 KW |
200 KG |
40 KW |
300 KG |
60 KW |
400 KG |
80 KW |
500 KG |
100 KW |
600 KG |
120 KW |
800 KG |
160 KW |
1000 KG |
200 KW |
1500 KG |
300 KW |
2000 KG |
400 KW |
2500 KG |
450 KW |
3000 KG |
500 KW |
Copper Capacity |
Power |
150 KG |
30 KW |
200 KG |
40 KW |
300 KG |
60 KW |
350 KG |
80 KW |
500 KG |
100 KW |
800 KG |
160 KW |
1000 KG |
200 KW |
1200 KG |
220 KW |
1400 KG |
240 KW |
1600 KG |
260 KW |
1800 KG |
280 KW |
Zinc Capacity |
Power |
300 KG |
30 KW |
350 KG |
40 KW |
500 KG |
60 KW |
800 KG |
80 KW |
1000 KG |
100 KW |
1200 KG |
110 KW |
1400 KG |
120 KW |
1600 KG |
140 KW |
1800 KG |
160 KW |
Product Functions
Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
Overheat protection: Auto shutdown extends coil life by 30%
Advantages of High-Frequency Induction Furnaces
High-Frequency Eddy Current Heating
- High-frequency electromagnetic induction directly generates eddy currents in metals
- Energy conversion efficiency >98%, no resistive heat loss
Self-Heating Crucible Technology
- Electromagnetic field heats the crucible directly
- Crucible lifespan ↑30%, maintenance costs ↓50%
PLC Intelligent Temperature Control
- PID algorithm + multi-layer protection
- Prevents metal overheating
Smart Power Management
- Soft-start protects power grid
- Auto frequency conversion saves 15-20% energy
- Solar-compatible
Applications
Customer Pain Points
Resistance Furnace vs. Our High-Frequency Induction Furnace
Features | Traditional Problems | Our Solution |
Crucible Efficiency | Carbon buildup slows melting | Self-heating crucible maintains efficiency |
Heating Element | Replace every 3-6 months | Copper coil lasts years |
Energy Costs | 15-20% annual increase | 20% more efficient than resistance furnaces |
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Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace
Feature | Medium-Frequency Furnace | Our Solutions |
Cooling System | Relies on complex water cooling, high maintenance | Air cooling system, low maintenance |
Temperature Control | Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation | Auto-adjusts power near target temp to prevent overburning |
Energy Efficiency | High energy consumption, electricity costs dominate | Saves 30% electric energy |
Ease of Operation | Requires skilled workers for manual control | Fully automated PLC, one-touch operation, no skill dependency |
Installation Guide
20-minute quick installation with complete support for seamless production setup
Why Choose Us
We take "customer-friendly, quality-oriented, integrative, innovative" as objectives. "Truth and honesty" is our administration ideal for Aluminium melting furnace , In order to meet more market demands and long-term development, a 150, 000-square-meter new factory is under construction, which might be put into use in 2014. Then, we shall own a large capacity of producing. Of course, we'll continue improving the service system to meet the requirements of customers, bringing health, happiness and beauty to everyone.
1.Our furnace has a higher melting efficiency, up to 90-95%, while traditional electric furnaces are 50-75%. The power-saving effect is as high as 30%.
2. Our furnace has higher uniformity when melting metal, which can improve product quality, reduce porosity, and enhance mechanical performance.
3. Our induction furnace has a faster production speed, up to 2-3 times faster. This will improve productivity and shorten production time.
4.The more precise temperature control system of our furnace has better temperature control with a tolerance of +/-1-2°C, compared to +/- 5-10°C for traditional electric furnaces. This will improve product quality and reduce the scrap rate.
5. Compared with traditional electric furnaces, our furnace is more durable and requires less maintenance, as they have no moving parts that wear over time, reducing downtime and maintenance costs.
Unmatched Energy Efficiency
Have you ever wondered why induction melting furnaces are so energy-efficient? By inducing heat directly into the material rather than heating the furnace itself, induction furnaces minimize energy loss. This technology ensures that every unit of electricity is utilized efficiently, translating into significant cost savings. Expect up to 30% lower energy consumption compared to conventional resistance furnaces!
Superior Metal Quality
Induction furnaces produce a more uniform and controlled temperature, leading to a higher quality of the molten metal. Whether you're melting copper, aluminum, or precious metals, the induction melting furnace ensures that your final product will be free of impurities and have a more consistent chemical composition. Want high-quality casts? This furnace has got you covered.
Faster Melting Time
Do you need faster melting times to keep your production on track? Induction furnaces heat metals quickly and evenly, allowing you to melt large quantities in less time. This means faster turnaround times for your casting operations, increasing overall productivity and profitability.
Frequently Asked Questions
Can you adapt your furnace to local conditions or do you only supply standard products?
We offer custom industrial electric furnace designed to meet the specific needs of each customer and process. We considered unique installation locations, access situations, application requirements, and supply and data interfaces. We will offer you a effective solution in 24 hours. So just feel free to contact us, no matter you are looking for a standard product or a solution.
How do I request warranty service after warranty ?
Simply contact our customer service team to request warranty service, We'll be happy to provide a service call and provide you with a cost estimate for any repairs or maintenance needed.
What maintenance requirements for the induction furnace?
Our induction furnaces have fewer moving parts than traditional furnaces, which means they require less maintenance. However, regular checks and maintenance are still necessary to ensure optimal performance and longevity. After delivery, we will provide a maintenance list, and the logistics department will remind you of the maintenance regularly.

Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.