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Aluminium Melting Crucible Casting Clay Graphite

Short Description:

In modern high-temperature industry, Aluminium Melting Crucibles are highly favored for their excellent performance.  Our company uses the isostatic pressing process to produce silicon carbide crucibles, providing long-life, fast heat conduction, and pollution-free solutions for die-casting,Aluminum, aluminum alloy and other metals  smelting plants. 


Product Detail

FAQ

Product Tags

Crucible Quality

Withstands Myriad Smelts

PRODUCT FEATURES

Superior Thermal Conductivity

The unique blend of silicon carbide and graphite ensures rapid and uniform heating, significantly cutting down on melting time.

 

Superior Thermal Conductivity
Extreme Temperature Resistance

Extreme Temperature Resistance

The unique blend of silicon carbide and graphite ensures rapid and uniform heating, significantly cutting down on melting time.

Durable Corrosion Resistance

The unique blend of silicon carbide and graphite ensures rapid and uniform heating, significantly cutting down on melting time.

Durable Corrosion Resistance

TECHNICAL SPECIFICATIONS

 

Graphite / % 41.49
SiC / % 45.16
B/C / % 4.85
Al₂O₃ / % 8.50
Bulk density / g·cm⁻³ 2.20
Apparent porosity / % 10.8
Crushing strength/ MPa (25℃) 28.4
Modulus of rupture/ MPa (25℃) 9.5
Fire resistance temperature/ ℃ >1680
Thermal shock resistance / Times 100

 

Shape/Form A (mm) B (mm) C (mm) D (mm) E x F max (mm) G x H (mm)
A 650 255 200 200 200x255 Upon request
A 1050 440 360 170 380x440 Upon request
B 1050 440 360 220 ⌀380 Upon request
B 1050 440 360 245 ⌀440 Upon request
A 1500 520 430 240 400x520 Upon request
B 1500 520 430 240 ⌀400 Upon request

PROCESS FLOW

Precision Formulation
Isostatic Pressing
High-Temperature Sintering
Surface Enhancement
Rigorous Quality Inspection
Safety Packaging

1. Precision Formulation

High-purity graphite + premium silicon carbide + proprietary binding agent.

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2.Isostatic Pressing

Density up to 2.2g/cm³ | Wall thickness tolerance ±0.3m

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3.High-Temperature Sintering

SiC particle recrystallization forming 3D network structure

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4.  Surface Enhancement

Anti-oxidation coating → 3× improved corrosion resistance

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5. Rigorous Quality Inspection

Unique tracking code for full lifecycle traceability

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6. Safety Packaging

Shock-absorbent layer + Moisture barrier + Reinforced casing

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PRODUCT APPLICATION

GAS MELTING FURNACE

Gas Melting Furnace

Induction melting furnace

Induction Melting Furnace

Resistance furnace

Resistance Melting Furnace

WHY CHOOSE US

Material:

Our Cylindrical Crucible is crafted from isostatically pressed silicon carbide graphite, a material that offers exceptional high-temperature resistance and excellent thermal conductivity, making it an essential tool for industrial smelting applications.

  1. Silicon Carbide (SiC): Silicon carbide is known for its extreme hardness and excellent resistance to wear and corrosion. It can withstand high-temperature chemical reactions, offering superior stability even under thermal stress, which reduces the risk of cracking during sudden temperature changes.
  2. Natural Graphite: Natural graphite delivers exceptional thermal conductivity, ensuring rapid and uniform heat distribution throughout the crucible. Unlike traditional clay-based graphite crucibles, our cylindrical crucible uses high-purity natural graphite, which improves heat transfer efficiency and reduces energy consumption.
  3. Isostatic Pressing Technology: The crucible is formed using advanced isostatic pressing, ensuring uniform density with no internal or external defects. This technology enhances the strength and crack resistance of the crucible, extending its durability in high-temperature environments.

Performance:

  1. Superior Thermal Conductivity: The Cylindrical Crucible is made from high thermal conductivity materials that allow for rapid and even heat distribution. This enhances the efficiency of the smelting process while reducing energy consumption. Compared to conventional crucibles, thermal conductivity is improved by 15%-20%, leading to significant fuel savings and faster production cycles.
  2. Excellent Corrosion Resistance: Our silicon carbide graphite crucibles are highly resistant to the corrosive effects of molten metals and chemicals, ensuring the stability and longevity of the crucible during prolonged use. This makes them ideal for smelting aluminum, copper, and various metal alloys, reducing maintenance and replacement frequency.
  3. Extended Service Life: With its high-density and high-strength structure, the lifespan of our cylindrical crucible is 2 to 5 times longer than traditional clay graphite crucibles. The superior resistance to cracking and wear extends operational life, lowering downtime and replacement costs.
  4. High Oxidation Resistance: A specially formulated material composition effectively prevents oxidation of the graphite, minimizing degradation at high temperatures and further extending the crucible's life.
  5. Superior Mechanical Strength: Thanks to the isostatic pressing process, the crucible boasts exceptional mechanical strength, retaining its shape and durability in high-temperature environments. This makes it ideal for smelting processes requiring high pressure and mechanical stability.

Product Advantages:

  • Material Benefits: The use of natural graphite and silicon carbide ensures high thermal conductivity and corrosion resistance, providing lasting performance in harsh, high-temperature environments.
  • High-Density Structure: Isostatic pressing technology eliminates internal voids and cracks, significantly improving the crucible’s durability and strength during extended use.
  • High-Temperature Stability: Capable of withstanding temperatures up to 1700°C, this crucible is ideal for various smelting and casting processes involving metals and alloys.
  • Energy Efficiency: Its superior heat transfer properties reduce fuel consumption, while the environmentally friendly material minimizes pollution and waste.

Choosing our high-performance Cylindrical Crucible will not only enhance your smelting efficiency but also reduce energy consumption, extend equipment lifespan, and lower maintenance costs, ultimately improving production efficiency.

 Introduction to Aluminium Melting Crucibles

Aluminium melting crucibles are essential components in the smelting process, ensuring efficient heat transfer and high-quality metal casting. Whether you're involved in large-scale industrial aluminum smelting or aluminum can smelting, choosing the best crucible is crucial for ensuring smooth operations and extending the lifespan of your equipment.

The aluminium melting crucible plays a significant role in maintaining temperature uniformity and preventing contamination during the melting process. This article explores the types of crucibles used for aluminum, including carbon bonded silicon carbide crucibles and silicon carbide graphite crucibles, which are ideal for use with induction furnaces.

Types of Crucibles for Melting Aluminum

When it comes to melting aluminum, different crucible materials offer unique benefits. Carbon bonded silicon carbide crucibles are highly recommended for their superior thermal conductivity and durability. In addition to traditional crucibles, aluminum can crucibles are increasingly popular in eco-friendly smelting practices.

  • Graphite Crucibles: Best suited for induction furnace use, these crucibles ensure a clean melt with minimal contamination.
  • Silicon Carbide Crucibles: Known for high heat tolerance and durability, these crucibles excel in large-scale aluminum smelting operations.

3. Advantages of Carbon Bonded Silicon Carbide Crucibles

Among the best crucibles for aluminum and copper smelting, carbon bonded silicon carbide crucibles stand out due to their fast heat conduction and longevity. These crucibles are particularly beneficial in induction furnace setups, where precise temperature control is needed.

Key advantages include:

  • Thermal conductivity: Faster heating leads to shorter melting times.
  • Resistance to oxidation: Crucibles maintain their integrity even in high-temperature smelting environments.
  • Durability: Lasting longer than traditional clay-graphite crucibles, they offer better value for money over time.

4. Choosing the Best Crucible for Melting Aluminum

The choice of crucible for melting aluminum depends on several factors:

  • Furnace type: Induction furnace graphite crucibles are ideal for efficient, clean melts.
  • Metal purity: The best crucibles help maintain metal integrity, preventing gas formation and ensuring a flawless end product.

For those involved in aluminum can smelting, these crucibles ensure an eco-friendly, efficient process, reducing waste and emissions.

5. Aluminum Melting Equipment and Crucible Compatibility

The success of your aluminum smelting operation heavily depends on choosing the right melting equipment and ensuring compatibility with your crucibles. Whether you're using induction or resistance furnaces, carbon bonded silicon carbide crucibles are excellent for aluminum smelting due to their ability to withstand high temperatures while providing consistent results.

Call to Action:

In summary, finding the best aluminium melting crucible is essential for achieving high-quality smelting results, whether you're working with aluminum, copper, or other metals. For B2B buyers looking to upgrade their aluminum melting equipment, our carbon bonded silicon carbide crucibles and graphite crucibles offer unmatched performance, durability, and efficiency.

Ready to improve your aluminum smelting process? Contact us today for expert advice and high-quality crucibles designed to meet your specific metal melting needs.

FAQS

Q1: What are the advantages of silicon carbide graphite crucibles compared to traditional graphite crucibles?

✅ Higher Temperature Resistance: Can withstand 1800°C long-term and 2200°C short-term (vs. ≤1600°C for graphite).
✅ Longer Lifespan: 5x better thermal shock resistance, 3-5x longer average service life.
✅ Zero Contamination: No carbon penetration, ensuring molten metal purity.

Q2: Which metals can be melted in these crucibles?
▸ Common Metals: Aluminum, copper, zinc, gold, silver, etc.
▸ Reactive Metals: Lithium, sodium, calcium (requires Si₃N₄ coating).
▸ Refractory Metals: Tungsten, molybdenum, titanium (requires vacuum/inert gas).

Q3: Do new crucibles require pre-treatment before use?
Mandatory Baking: Slowly heat to 300°C → hold for 2 hours (removes residual moisture).
First Melt Recommendation: Melt a batch of scrap material first (forms a protective layer).

Q4: How to prevent crucible cracking?

Never charge cold material into a hot crucible (max ΔT < 400°C).

Cooling rate after melting < 200°C/hour.

Use dedicated crucible tongs (avoid mechanical impact).

Q5: How to prevent crucible cracking?

Never charge cold material into a hot crucible (max ΔT < 400°C).

Cooling rate after melting < 200°C/hour.

Use dedicated crucible tongs (avoid mechanical impact).

Q6: What is the minimum order quantity (MOQ)?

Standard Models: 1 piece (samples available).

Custom Designs: 10 pieces (CAD drawings required).

Q7: What is the lead time?
⏳ In-Stock Items: Ships within 48 hours.
⏳ Custom Orders: 15-25 days for production and 20 days for mould.

Q8: How to determine if a crucible has failed?

Cracks > 5mm on inner wall.

Metal penetration depth > 2mm.

Deformation > 3% (measure outer diameter change).

Q9: Do you provide melting process guidance?

Heating curves for different metals.

Inert gas flow rate calculator.

Slag removal video tutorials.


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