Aluminium degassing machine
Industry pain points and challenges
In the production process of aluminum alloy melting and casting, pre furnace refining is a key link that determines product quality. The traditional manual refining method relies on worker experience and has the following problems:
Unstable refining effect: Workers have strong randomness in operation, which can lead to missed spraying and repeated powder spraying, resulting in uneven degassing and slag removal.
High consumables cost: inaccurate manual control of gas and powder flow, resulting in over 30% waste.
Safety hazard: Workers who come into close contact with high-temperature aluminum liquid may be at risk of burns and inhaling dust.
Poor equipment compatibility: Imported automation equipment is bulky and cannot adapt to the diverse furnace types of domestic factories, such as narrow furnace doors and irregular furnace bottoms.
Core technological advantages
1. Non rail adaptive design
Quick deployment: The Aluminium degassing machine adopts a tracked chassis, without the need for pre installation of tracks or modification of furnace tables, and can be put into production within 30 minutes after arriving at the factory.
Intelligent positioning: equipped with laser ranging and furnace mouth visual recognition system, automatically calibrating the refining path with an error of less than 5mm.
2. Three dimensional refinement technology
Deep precision control: High precision servo motor drives the powder spraying tube, real-time adjustment of insertion depth (100-150mm), ensuring the refining effect of the furnace bottom.
Zero dead angle coverage: With a unique “spiral+reciprocating” composite motion trajectory, targeting difficult to handle areas such as corners of square furnaces and edges of circular furnaces, the refining coverage rate has been increased to 99%.
3. Multiple furnace types are fully compatible
Flexible adaptation: It can handle square furnaces, circular furnaces, and tilting furnaces with a capacity of 5-50 tons. The minimum opening of the furnace door is ≥ 400mm for operation.
Intelligent program switching: pre stored 20+furnace type parameters, one click call for matching refining modes.
4. Significant energy conservation and consumption reduction
Precise powder spraying control: using gas-solid two-phase flow optimization technology, the powder utilization rate is increased by 40%, and gas consumption is reduced by 25%.
Long life design: patented ceramic coated powder coated pipe (with a lifespan of over 80 heats), which has a lifespan three times longer than traditional steel pipes.
5. Intelligent operation
Human computer interaction interface: 7-inch touch screen displays real-time refined parameters (temperature, pressure, flow rate), supports historical data export.
Remote monitoring: Optional IoT module to enable remote start stop and fault diagnosis on mobile/computer devices.
Choose us, there are no more shortcomings in the refining process!
The tracked automatic powder spraying refining vehicle Aluminium degassing machine has been successfully applied in many large aluminum enterprises in China, and its performance advantages have been confirmed by measured data. Welcome to inquire and customize your exclusive solution!
